Hobart Welding Products
210 MVP
manual
249 315-A
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Welding Wire can injure
Warranty
Readjust welding parameters
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249
315-A
OM-249
498 Page 35
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Page 40
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Page 38
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Contents
File MIG Gmaw
OM-249 498B
Processes
Description
Protect Your Investment
From Hobart to You
Table of Contents
Warranty
HOT Parts can burn
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Flying Metal or Dirt can injure eyes
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Moving Parts can injure
Welding Wire can injure
Fire or Explosion hazard
Falling Equipment can injure
About Implanted Medical Devices
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
LES Pièces Chaudes peuvent provoquer des brûlures
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un incendie ou une explosion
LA Chute DE L’ÉQUIPEMENT peut provoquer des blessures
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU
LE Soudage À L’ARC risque de provoquer des interférences
Proposition californienne 65 Avertissements
Les Pièces Mobiles peuvent causer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
Principales normes de sécurité
Informations relatives aux CEM
En ce qui concerne les implants médicaux
OM-249 498
I1eff
Symbols And Definitions
− Definitions
I1max
− Specifications
Specifications For 230 VAC
Specifications For 115 VAC
Overheating
Duty Cycle And Overheating
30% duty cycle at 150 amps Minutes Welding
20% duty cycle at 90 amps Minutes Welding
Voltage Amperage
Volt-Ampere Curves
− Installation
Installing Nozzle, Contact Tip, And Adapter
Installing Welding Gun
Installing Work Clamp
Turn off welding power source
Process/Polarity Table
Changing Polarity
Installing Gas Supply
After flow is set, close pressure assembly
Tools Needed 1-1/8
Extension Cord Data Use Shortest Cord Possible
Electrical Service Guide
Multi−Voltage Plug MVP Connection
Serial Number And Rating Label Location
Selecting a Location And Connecting Input Power
Do not move or operate Unit where it could tip
Do Not modify or rewire receptacle Connection
Yellow
Installation
Local Codes − have only
Qualified Persons Make
Connecting 1-Phase Input Power For 115 VAC Input
Installing 8 in mm Wire Spool
Installing Wire Spool And Adjusting Hub Tension
Connecting Optional Spool Gun
Wire Feed Speed Control
Exposed O-rings
Threading Welding Wire
Controls
− Operation
Weld Parameter Chart
Drive Motor Protection
− Maintenance &TROUBLESHOOTING
Routine Maintenance
Overload Protection
Stamped
Changing Drive Roll Or Wire Inlet Guide
023/.025
030/.035 Groove Knurled Smooth
Nozzle Contact Tip Tip Adapter Head Tube
Remove nozzle, contact tip, and adapter Blow out gun casing
Stickout Tools Needed Mm, 10 mm
Replacing Switch And/Or Head Tube
Trouble Remedy
Troubleshooting Table
Circuit Diagram
− Electrical Diagram
249 315-A
Gun Workpiece Work Clamp
Regulator Flowmeter Shielding Gas Wire Feeder Power Source
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Typical MIG Process Control Settings
Wire Size Amperage Range
Select Voltage
Groove Welds
Holding And Positioning Welding Gun
Short Normal Long
Conditions That Affect Weld Bead Shape
Push
Perpendicular Drag
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Possible Causes Corrective Actions
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Troubleshooting − Excessive Penetration
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Burn-Through
Direction
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Base metal to move
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Application
Drive rolls if necessary
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Welding power source
− Parts List
57 58
49 32
Dia Part Description Quantity
Optional
245
H100S4-10 Gun
Optional Drive Rolls
Options
Consumables
Service
Support
Assistance
Hobart Welding Products
Contact your Distributor for
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