Chicago Electric 95424 Unpacking, Assembly Instructions, Attaching the Wheels, Stationary Mobile

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UNPACKING

When unpacking, make sure all parts shown on the Parts Lists near the end of this manual are included. If any parts are missing or broken, call Harbor Freight Tools.

ASSEMBLY INSTRUCTIONS

WARNING! Always turn off the Welder and unplug the unit from its electri- cal outlet prior to performing any assembly, maintenance, or service.

Attaching the Wheels

Attaching wheels to case can be done for stationary cylinder use or mobile use.

Stationary

Mobile

Attach the two Swivel Wheels (27A) at the front and two Back Wheels (37A) and Axle (36A) at the Base (28A) of the unit, using the Clips (38A), Bolts and Washers provided.

(See Assembly Diagram on page 32 and the following steps.)

Attach the two Swivel Wheels (27A) at front of the Support (35A), Arm (5A), two Back Wheels (37A) and Axle (36A) at the rear of the Base (28A) of the unit, using the Clips (38A), Bolts and Washers provided. (See

Assy. Diagram on page 32 and the follow- ing steps.)

1.For both Stationary and Mobile modes, set the Swivel Wheel (27A) against the front corner of the case, making sure to align the holes. Screw the Bolts through the Washers and into the Case. (See Figures 1.)

	SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page 11
		Troubleshooting section at end of manual.

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Contents For technical questions or replacement parts, please call Assembly And Operation InstructionsContents Save this Manual SpecificationsPlease Note Work Area General Safety RulesElectrical Safety Tool USE and Care Personal SafetyIndustrial applications must follow Osha guidelines ServiceSpecific Safety Rules Page Welding Produces toxic fumes and gasses Inhalation HazardCylinders can explode when damaged Extension Cords SymbologyGrounding Stationary Mobile Assembly InstructionsUnpacking Attaching the WheelsSee , above right See , above left For use with a 11 Spool Installing a Wire SpoolFor use with a 7 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock See Figure F Changing Wire SettingsAttaching the Ground Cable with Clamp Attaching the Electrode Cable Arc Welder OnlySee illustration, bottom right Setting Polarity for Welding TypeSee illustration, top right initial Setup Set for Electrode Negative Dcen for gasless flux core wireFigure G Installing a Gas CylinderUnderstanding Duty Cycle Duration of Use Other settings fall between these two rangesOperating Instructions Before You Begin WeldingVoltage Selector Knob 5C Setting Up the WeldSee Figure K MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figures K & JFigure J MIG Weld Settings ChartStarting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 OnlySee Figure L MIG welding only When the Weld is CompletedOr more for .030Tips .067 or more for .045Tips INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only ContactTip Inspection, Cleaning, and Replacement MIG OnlyReplacing the Welding Torch Liner MIG Only WarrantyParts List a Parts Lists and DiagramsAssembly Diagrams Power Block #32A Assembly DiagramsFigure N Front Panel #23AFigure O Wire Drive Assembly #16AFigure P Gun SB 25 #20AControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical SchematicMIG Dual Welder 95629 Electrical Schematic Page Welding arc not stable TroubleshootingWelder does not function when switched on Weak arc strengthTroubleshooting Wire feeds, but arc does not ignite MIG welding onlyGas line blocked Wire feed motor does not run MIG welding onlyNozzle Plugged Regulator or cylinder valve closed