Chicago Electric 95424, 95629 manual Personal Safety, Tool USE and Care

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PERSONAL SAFETY

1.Stay alert. Watch what you are doing, and use common sense when operat- ing a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

2.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

3.Avoid accidental starting. Be sure the Power Switch is off before plugging in. Carrying power tools with your finger on the Power Switch, or plugging in power tools with the Power Switch on, invites accidents.

4.Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury.

5.Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations.

6.Always wear eye, hearing, and breathing protection. For welding safety equip- ment, refer to number 9 on page 7.

TOOL USE AND CARE

1.Use clamps (not included) or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

2.Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

3.Do not use the power tool if the Power Switch does not turn it on or off. Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced.

4.Disconnect the Power Cord Plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

5.Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

6.Maintain tools with care. Keep tools in good condition. Properly maintained tools will get the job done better. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.

SKU 95424, 95629

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Contents For technical questions or replacement parts, please call Assembly And Operation InstructionsContents Save this Manual SpecificationsPlease Note Work Area General Safety RulesElectrical Safety Tool USE and Care Personal SafetyIndustrial applications must follow Osha guidelines ServiceSpecific Safety Rules Page Welding Produces toxic fumes and gasses Inhalation HazardCylinders can explode when damaged Extension Cords SymbologyGrounding Unpacking Assembly InstructionsAttaching the Wheels Stationary MobileSee , above right See , above left For use with a 11 Spool Installing a Wire SpoolFor use with a 7 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock Attaching the Ground Cable with Clamp Changing Wire SettingsAttaching the Electrode Cable Arc Welder Only See Figure FSee illustration, top right initial Setup Setting Polarity for Welding TypeSet for Electrode Negative Dcen for gasless flux core wire See illustration, bottom rightFigure G Installing a Gas CylinderOperating Instructions Other settings fall between these two rangesBefore You Begin Welding Understanding Duty Cycle Duration of UseVoltage Selector Knob 5C Setting Up the WeldArc Stick Welding Set Up for Model 95424 Only MIG Welding Set UpSee Figures K & J See Figure KFigure J MIG Weld Settings ChartStarting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 OnlySee Figure L MIG welding only When the Weld is CompletedNozzle Inspection, Cleaning, and Replacement MIG Only INSPECTION, MAINTENANCE, and CleaningContactTip Inspection, Cleaning, and Replacement MIG Only Or more for .030Tips .067 or more for .045TipsReplacing the Welding Torch Liner MIG Only WarrantyParts List a Parts Lists and DiagramsAssembly Diagrams Power Block #32A Assembly DiagramsFigure N Front Panel #23AFigure O Wire Drive Assembly #16AFigure P Gun SB 25 #20AControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical SchematicMIG Dual Welder 95629 Electrical Schematic Page Welder does not function when switched on TroubleshootingWeak arc strength Welding arc not stableTroubleshooting Wire feeds, but arc does not ignite MIG welding onlyNozzle Plugged Wire feed motor does not run MIG welding onlyRegulator or cylinder valve closed Gas line blocked
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