Chicago Electric 95424, 95629 manual Specifications, Please Note, Save this Manual

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PLEASE NOTE

Models 95424 MIG/ARC WELDER and 95629 DUAL MIG WELDER have identi- cal features except for the ARC option mode available in the 95424 MIG/ARC Welder. The other features are the same, as shown in the Specifications chart below.

SPECIFICATIONS

	Model	95424 MIG/ARC Welder		95629 Dual MIG Welder

	Welding Current		30 ~ 250 A

	Duty Cycle	100% @ 125 Amps / 30% @ 250 A
	Power Consumption	230V / 60 Hz / Single Phase / 40 A
	Open Voltage		16 - 36 V
	Power Plug Type	3-Prong, 220 VAC, polarized, twist lock (not included) NEMA #L6-40 or equivalent
	Power Cord Rating		8 AWG x 3C

	Gas Inlet Size	1/4” Diameter (Barbed Fitting)
	Ground Cable	8’ 7” L with grounding clamp

	Torch Power Cable	8’ 7” L including torch

	Welding Wire Size		0.03” to 0.045”

	Thermal Overload	Auto shutdown, indicator light, and restart after cool down
	Protection	Auto shutdown, indicator light, and restart after cool down
	Protection

	Wire Drive Assembly	If welding wire jams, auto shutdown, unit beeps, and wire automatically restarts
	Protection		after jam remedied
	Torch Tip Size		0.03”
	Overall Dimensions	35-1/2” L X 14” W x 27-1/4” H
	Wire Speed	1-10 Wire Speed Settings

	Net Weight	124.6 lb.		122 lb.

Both products include: Wheel Kit, Grounding Head, Bottle Rack, Torches and two wire reels (without wire).

ARC Mode Features, 95424 Model Only

Electrode Holder Cable	8’ 7” L with electrode holder

Electrode Size	1/16” to 3/16” Diameter
Welding Current	30 ~ 200 Amps, AC Voltage

n/a

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly, oper- ating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.

	SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page
		Troubleshooting section at end of manual.

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Contents For technical questions or replacement parts, please call Assembly And Operation InstructionsContents Specifications Please NoteSave this Manual General Safety Rules Electrical SafetyWork Area Tool USE and Care Personal SafetyService Specific Safety RulesIndustrial applications must follow Osha guidelines Page Welding Produces toxic fumes and gasses Inhalation HazardCylinders can explode when damaged Symbology GroundingExtension Cords Stationary Mobile Assembly InstructionsUnpacking Attaching the WheelsSee , above right See , above left Installing a Wire Spool For use with a 7 SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock See Figure F Changing Wire SettingsAttaching the Ground Cable with Clamp Attaching the Electrode Cable Arc Welder OnlySee illustration, bottom right Setting Polarity for Welding TypeSee illustration, top right initial Setup Set for Electrode Negative Dcen for gasless flux core wireFigure G Installing a Gas CylinderUnderstanding Duty Cycle Duration of Use Other settings fall between these two rangesOperating Instructions Before You Begin WeldingVoltage Selector Knob 5C Setting Up the WeldSee Figure K MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figures K & JFigure J MIG Weld Settings ChartStarting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 OnlySee Figure L MIG welding only When the Weld is CompletedOr more for .030Tips .067 or more for .045Tips INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only ContactTip Inspection, Cleaning, and Replacement MIG OnlyReplacing the Welding Torch Liner MIG Only WarrantyParts List a Parts Lists and DiagramsAssembly Diagrams Power Block #32A Assembly DiagramsFigure N Front Panel #23AFigure O Wire Drive Assembly #16AFigure P Gun SB 25 #20AControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical SchematicMIG Dual Welder 95629 Electrical Schematic Page Welding arc not stable TroubleshootingWelder does not function when switched on Weak arc strengthTroubleshooting Wire feeds, but arc does not ignite MIG welding onlyGas line blocked Wire feed motor does not run MIG welding onlyNozzle Plugged Regulator or cylinder valve closed