Chicago Electric 95629, 95424 manual Service, Specific Safety Rules

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7.Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

8.Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool.

SERVICE

1.Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

2.When servicing a tool, use only identical replacement parts. Follow instruc- tions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

Specific Safety Rules

1.Ground this product. This Welder requires the attachment and use of a UL-listed, 230 volt, grounded, 3-prong, electrical Power Cord Plug (not included). Only a quali- fied electrician should install the Power Cord Plug. Never remove the grounding prong or modify the Power Cord Plug in any way. Do not use adapter plugs with this product. To comply with the National Electric Code, and to provide additional protection from the risk of electrical shock, this product should only be connected to a 230 volt, 3-hole outlet that is properly grounded.

2.Maintain labels and nameplates on the Welder. These carry important informa- tion. If unreadable or missing, contact Harbor Freight Tools for a replacement.

3.Avoid unintentional starting. Make sure you are prepared to begin work before turning on the Welder.

4.Never leave the Welder unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.

5.Industrial applications must follow OSHA guidelines.

6.Never stand on the Welder. Serious injury could result if the Welder is tipped or if hot surfaces are accidently contacted.

7.Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of ob- structions, grease, oil, trash, and other debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors. Do not use this product in a damp or wet location.

SKU 95424, 95629

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Contents Assembly And Operation Instructions For technical questions or replacement parts, please callContents Specifications Please NoteSave this Manual General Safety Rules Electrical SafetyWork Area Personal Safety Tool USE and CareService Specific Safety RulesIndustrial applications must follow Osha guidelines Page Inhalation Hazard Welding Produces toxic fumes and gassesCylinders can explode when damaged Symbology GroundingExtension Cords Attaching the Wheels Assembly InstructionsUnpacking Stationary MobileSee , above right See , above left Installing a Wire Spool For use with a 7 SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock Attaching the Electrode Cable Arc Welder Only Changing Wire SettingsAttaching the Ground Cable with Clamp See Figure FSet for Electrode Negative Dcen for gasless flux core wire Setting Polarity for Welding TypeSee illustration, top right initial Setup See illustration, bottom rightInstalling a Gas Cylinder Figure GBefore You Begin Welding Other settings fall between these two rangesOperating Instructions Understanding Duty Cycle Duration of UseSetting Up the Weld Voltage Selector Knob 5CSee Figures K & J MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figure KMIG Weld Settings Chart Figure JArc Stick Welding Set Up , for Model 95424 Only Starting a weld arc for stick arc welding onlyWhen the Weld is Completed See Figure L MIG welding onlyContactTip Inspection, Cleaning, and Replacement MIG Only INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only Or more for .030Tips .067 or more for .045TipsWarranty Replacing the Welding Torch Liner MIG OnlyParts Lists and Diagrams Parts List aAssembly Diagrams Assembly Diagrams Power Block #32AFront Panel #23A Figure NWire Drive Assembly #16A Figure OGun SB 25 #20A Figure PMIG/Arc Welder 95424 Electrical Schematic ControllerBlock BCN-4UMIG Dual Welder 95629 Electrical Schematic Page Weak arc strength TroubleshootingWelder does not function when switched on Welding arc not stableWire feeds, but arc does not ignite MIG welding only TroubleshootingRegulator or cylinder valve closed Wire feed motor does not run MIG welding onlyNozzle Plugged Gas line blocked
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