Chicago Electric 95424, 95629 manual Figure B

Page 15

ASSEMBLY INSTRUCTIONS (CONTINUED)

Handle

Lever

FIGURE B

3.Loosen and lower the Tension Adjusting Knob on the Wire Feed Assembly. Then, raise the Swing Arm. (See Figure B.)

Wire Inlet Guide

Welding Wire

FIGURE C

4.Keep tension on the Welding Wire, and guide at least 12 inches of Wire into the Wire Feed Leader. (See Figure C.)

Handle		Welding Wire

Lever

FIGURE D

5.Lower the Level on the Wire Drive Assembly. Raise and tighten the Handle. Once the Wire is held in place, you may release it. (See Figure D.)

SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page 15
	Troubleshooting section at end of manual.

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Contents For technical questions or replacement parts, please call Assembly And Operation InstructionsContents Specifications Please NoteSave this Manual General Safety Rules Electrical SafetyWork Area Tool USE and Care Personal SafetyService Specific Safety RulesIndustrial applications must follow Osha guidelines Page Welding Produces toxic fumes and gasses Inhalation HazardCylinders can explode when damaged Symbology GroundingExtension Cords Stationary Mobile Assembly InstructionsUnpacking Attaching the WheelsSee , above right See , above left Installing a Wire Spool For use with a 7 SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock See Figure F Changing Wire SettingsAttaching the Ground Cable with Clamp Attaching the Electrode Cable Arc Welder OnlySee illustration, bottom right Setting Polarity for Welding TypeSee illustration, top right initial Setup Set for Electrode Negative Dcen for gasless flux core wireFigure G Installing a Gas CylinderUnderstanding Duty Cycle Duration of Use Other settings fall between these two rangesOperating Instructions Before You Begin WeldingVoltage Selector Knob 5C Setting Up the WeldSee Figure K MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figures K & JFigure J MIG Weld Settings ChartStarting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 OnlySee Figure L MIG welding only When the Weld is CompletedOr more for .030Tips .067 or more for .045Tips INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only ContactTip Inspection, Cleaning, and Replacement MIG OnlyReplacing the Welding Torch Liner MIG Only WarrantyParts List a Parts Lists and DiagramsAssembly Diagrams Power Block #32A Assembly DiagramsFigure N Front Panel #23AFigure O Wire Drive Assembly #16AFigure P Gun SB 25 #20AControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical SchematicMIG Dual Welder 95629 Electrical Schematic Page Welding arc not stable TroubleshootingWelder does not function when switched on Weak arc strengthTroubleshooting Wire feeds, but arc does not ignite MIG welding onlyGas line blocked Wire feed motor does not run MIG welding onlyNozzle Plugged Regulator or cylinder valve closed