Chicago Electric 95424, 95629 manual Changing Wire Settings, Attaching the Ground Cable with Clamp

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Changing Wire Settings

1.WARNING! Make sure to turn off the Welder and unplug it from its electrical outlet prior to changing wire settings.

2.Lift the Door (14A) of the Welder to expose the Wire Feed Assembly.

3.Loosen, and lower the Handle (4D) on the Wire Feed Assembly.

4.Remove the Screw that secures the Roller (5D) in place. Then remove the two Rollers.

WELDING WIRE

ROLLERS (5D)

FLIP 180°

FIGURE F

5.Flip each Roller 180 degrees. (See Figure F.)

Note: The two Rollers are “keyed”, which means they can only be reinstalled one way.

6.Reinstall the two Rollers and secure the Rollers in place with the Screw.

(See Figure F.)

7.Install the Spool of Welding Wire and route the Wire to the Torch Gun. Then, test and, if necessary, adjust the Wire Feed Assembly as discussed in the previous pages of this manual.

Attaching the Ground Cable with Clamp

Insert the Connecting Plug to the Ground Cable (22A) into the Terminal Ground (7C) and twist the Connecting Plug to lock in place. (See Parts List on Page 31).

Attaching the Electrode Cable (Arc Welder Only)

Insert the Connecting Plug to the Ground Cable (22A) into the Terminal Electrode (6C) and twist the Connecting Plug to lock in place. (See Parts List on Page 31).

	SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page 17
		Troubleshooting section at end of manual.

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Contents For technical questions or replacement parts, please call Assembly And Operation InstructionsContents Save this Manual SpecificationsPlease Note Work Area General Safety RulesElectrical Safety Tool USE and Care Personal SafetyIndustrial applications must follow Osha guidelines ServiceSpecific Safety Rules Page Welding Produces toxic fumes and gasses Inhalation HazardCylinders can explode when damaged Extension Cords SymbologyGrounding Unpacking Assembly InstructionsAttaching the Wheels Stationary MobileSee , above right See , above left For use with a 11 Spool Installing a Wire SpoolFor use with a 7 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock Attaching the Ground Cable with Clamp Changing Wire SettingsAttaching the Electrode Cable Arc Welder Only See Figure FSee illustration, top right initial Setup Setting Polarity for Welding TypeSet for Electrode Negative Dcen for gasless flux core wire See illustration, bottom rightFigure G Installing a Gas CylinderOperating Instructions Other settings fall between these two rangesBefore You Begin Welding Understanding Duty Cycle Duration of UseVoltage Selector Knob 5C Setting Up the WeldArc Stick Welding Set Up for Model 95424 Only MIG Welding Set UpSee Figures K & J See Figure KFigure J MIG Weld Settings ChartStarting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 OnlySee Figure L MIG welding only When the Weld is CompletedNozzle Inspection, Cleaning, and Replacement MIG Only INSPECTION, MAINTENANCE, and CleaningContactTip Inspection, Cleaning, and Replacement MIG Only Or more for .030Tips .067 or more for .045TipsReplacing the Welding Torch Liner MIG Only WarrantyParts List a Parts Lists and DiagramsAssembly Diagrams Power Block #32A Assembly DiagramsFigure N Front Panel #23AFigure O Wire Drive Assembly #16AFigure P Gun SB 25 #20AControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical SchematicMIG Dual Welder 95629 Electrical Schematic Page Welder does not function when switched on TroubleshootingWeak arc strength Welding arc not stableTroubleshooting Wire feeds, but arc does not ignite MIG welding onlyNozzle Plugged Wire feed motor does not run MIG welding onlyRegulator or cylinder valve closed Gas line blocked