Chicago Electric 95424, 95629 manual

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8.Prevent eye injury and burns. Wearing and using ANSI-approved personal safety clothing and safety devices reduce the risk for injury.

•Wear ANSI-approved safety impact eye goggles underneath welding eye protection featuring at least a Number 10 shade lens rating.

•Leather leggings, fire resistant shoes or boots should be worn when using this product. Do not wear pants with cuffs, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.

•Keep clothing free of grease, oil, solvents, or any flammable substances. Wear dry, insulating gloves and protective clothing.

•Wear an approved head covering to protect the head and neck. Use aprons, cape, sleeves, shoulder covers, and bibs designed and approved for welding and cut- ting procedures.

•When welding/cutting overhead or in confined spaces, wear flame resistant ear plugs or ear muffs to keep sparks out of ears.

10.Prevent accidental fires. Remove any combustible material from the work area.

•When possible, move the work to a location well away from combustible materials. If relocation is not possible, protect the combustibles with a

cover made of fire resistant material.

•Remove or make safe all combustible materials for a radius of 35 feet (10 meters) around the work area. Use a fire resistant material to cover or block all open doorways, windows, cracks, and other openings.

•Enclose the work area with portable fire resistant screens. Protect combustible walls, ceilings, floors, etc., from sparks and heat with fire resistant covers.

•If working on a metal wall, ceiling, etc., prevent ignition of combustibles on the other side by moving the combustibles to a safe location. If relocation of combus- tibles is not possible, designate someone to serve as a fire watch, equipped with a fire extinguisher, during the cutting process and for at least one half hour after the cutting is completed.

•Do not weld or cut on materials having a combustible coating or combustible in- ternal structure, as in walls or ceilings, without an approved method for eliminating the hazard.

•Do not dispose of hot slag in containers holding combustible materials. Keep a fire extinguisher nearby and know how to use it.

•After spot welding, make a thorough examination for evidence of fire. Be aware that easily-visible smoke or flame may not be present for some time after the fire has started. Do not weld or cut in atmospheres containing dangerously reactive or flammable gases, vapors, liquids, and dust. Provide adequate ventilation in work areas to prevent accumulation of flammable gases, vapors, and dust. Do not apply heat to a container that has held an unknown substance or a combustible

SKU 95424, 95629

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Contents For technical questions or replacement parts, please call Assembly And Operation InstructionsContents Please Note SpecificationsSave this Manual Electrical Safety General Safety RulesWork Area Tool USE and Care Personal SafetySpecific Safety Rules ServiceIndustrial applications must follow Osha guidelines Page Welding Produces toxic fumes and gasses Inhalation HazardCylinders can explode when damaged Grounding SymbologyExtension Cords Stationary Mobile Assembly InstructionsUnpacking Attaching the WheelsSee , above right See , above left For use with a 7 Spool Installing a Wire SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock See Figure F Changing Wire SettingsAttaching the Ground Cable with Clamp Attaching the Electrode Cable Arc Welder OnlySee illustration, bottom right Setting Polarity for Welding TypeSee illustration, top right initial Setup Set for Electrode Negative Dcen for gasless flux core wireFigure G Installing a Gas CylinderUnderstanding Duty Cycle Duration of Use Other settings fall between these two rangesOperating Instructions Before You Begin WeldingVoltage Selector Knob 5C Setting Up the WeldSee Figure K MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figures K & JFigure J MIG Weld Settings ChartStarting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 OnlySee Figure L MIG welding only When the Weld is CompletedOr more for .030Tips .067 or more for .045Tips INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only ContactTip Inspection, Cleaning, and Replacement MIG OnlyReplacing the Welding Torch Liner MIG Only WarrantyParts List a Parts Lists and DiagramsAssembly Diagrams Power Block #32A Assembly DiagramsFigure N Front Panel #23AFigure O Wire Drive Assembly #16AFigure P Gun SB 25 #20AControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical SchematicMIG Dual Welder 95629 Electrical Schematic Page Welding arc not stable TroubleshootingWelder does not function when switched on Weak arc strengthTroubleshooting Wire feeds, but arc does not ignite MIG welding onlyGas line blocked Wire feed motor does not run MIG welding onlyNozzle Plugged Regulator or cylinder valve closed
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