Chicago Electric 95424, 95629 manual Warranty, Replacing the Welding Torch Liner MIG Only

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Replacing the Welding Torch Liner (MIG Only)

Remove NOZZLE, slip type. Remove TIP.

1.Disconnect GUN TERMINAL (11D) &

TERMINAL (12D).

2.Untwist NUT (9D).

3.Remove GUN (20A) & CABLES (15A), (18A) & two SEALING WASHERS (8D).

Remove LINER.

Without bending, insert a new LINER.

Pull LINER out the other end.

Cut LINER off 5 mm from head tube.

Install TIP (2E), NOZZLE (1E).

1. Install GUN (20A) & CABLES (15A),

(18A) &two SEALING WASHERS (8D).

2. Secure NUT (9D).

WARRANTY

Limited 90 day/1 Year warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the torch, liner, wire feed mechanism (if applicable), welding clamps, electrode holders, cables and accessories packed with the welder are free of defects in materials and workmanship. This Limited 90 Day/1 Year Warranty shall not apply to consumable parts such as tips, welding wire, and gas nozzles. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that the transformer and rectifier are free from defects in materials and workmanship. This warranty does not apply to damage due directly or indirectly to misuse, abuse, negligence or accidents; repairs or alterations outside our facilities; or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

SKU 95424, 95629

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Contents For technical questions or replacement parts, please call Assembly And Operation InstructionsContents Specifications Please NoteSave this Manual General Safety Rules Electrical SafetyWork Area Tool USE and Care Personal SafetyService Specific Safety RulesIndustrial applications must follow Osha guidelines Page Welding Produces toxic fumes and gasses Inhalation HazardCylinders can explode when damaged Symbology GroundingExtension Cords Stationary Mobile Assembly InstructionsUnpacking Attaching the WheelsSee , above right See , above left Installing a Wire Spool For use with a 7 SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock See Figure F Changing Wire SettingsAttaching the Ground Cable with Clamp Attaching the Electrode Cable Arc Welder OnlySee illustration, bottom right Setting Polarity for Welding TypeSee illustration, top right initial Setup Set for Electrode Negative Dcen for gasless flux core wireFigure G Installing a Gas CylinderUnderstanding Duty Cycle Duration of Use Other settings fall between these two rangesOperating Instructions Before You Begin WeldingVoltage Selector Knob 5C Setting Up the WeldSee Figure K MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figures K & JFigure J MIG Weld Settings ChartStarting a weld arc for stick arc welding only Arc Stick Welding Set Up , for Model 95424 OnlySee Figure L MIG welding only When the Weld is CompletedOr more for .030Tips .067 or more for .045Tips INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only ContactTip Inspection, Cleaning, and Replacement MIG OnlyReplacing the Welding Torch Liner MIG Only WarrantyParts List a Parts Lists and DiagramsAssembly Diagrams Power Block #32A Assembly DiagramsFigure N Front Panel #23AFigure O Wire Drive Assembly #16AFigure P Gun SB 25 #20AControllerBlock BCN-4U MIG/Arc Welder 95424 Electrical SchematicMIG Dual Welder 95629 Electrical Schematic Page Welding arc not stable TroubleshootingWelder does not function when switched on Weak arc strengthTroubleshooting Wire feeds, but arc does not ignite MIG welding onlyGas line blocked Wire feed motor does not run MIG welding onlyNozzle Plugged Regulator or cylinder valve closed