Chicago Electric 95629, 95424 manual Parts Lists and Diagrams, Parts List a

Page 28

PARTS LISTS and Diagrams

PARTS LIST A

Part

Description

Qty.

 

 

 

1A

Power Cord (8 AWG x 3C: 250V)l

1

 

 

 

2A

Power Cord Clip

1

 

 

 

3A

Chain

1

 

 

 

4A

Hose Connector

1

 

 

 

5A

Arm

1

 

 

 

6A

Rear Panel/Base

1

 

 

 

7A

Fan w/ Cable

1

 

 

 

8A

Filter Reactor

1

 

 

 

9A

Valve (12VAC, 2-Way Custom

1

Port)

 

 

10A

Valve Connection Cable

1

 

 

 

11A

Threaded Shaft

1

 

 

 

12A

Polarity Switch

1

 

 

 

13A

Square Washer

2

 

 

 

14A

Door

1

 

 

 

15A

Power Positive Cable

1

 

 

 

16A

Wire Drive Assembly (See Fig. O)

1

 

 

 

17A

Gear Motor Cable w/ Beeper

1

 

 

 

18A

Power Connection Cable

1

(Only for 95424 MIG/ARC Welder)

 

 

19A

Liner Sleeve

1

 

 

 

Part

Description

Qty.

 

 

 

20A

Gun (SB 250)

1

 

 

 

21A

Electrode Cable w/ Holder

1

(only for 95424 MIG/ARC Welder)

 

 

22A

Ground Cable w/ Clamp

1

 

 

 

23A

Front Pane;/Base (see Fig. N)

1

 

 

 

24A

Voltage Selector Switch w/ Cable

1

 

 

 

25A

Power Negative Cable

1

 

 

 

26A

Wire Speed Selector w/ Cable

1

(only for 95424 MIG/ARC Welder)

 

 

27A

Swivel Wheel

2

 

 

 

28A

Base w/ Front Panel, Rear Panel,

1

Center Baffle

 

 

29A

Power Switch Cable

1

 

 

 

30A

Trigger Switch Cable

1

 

 

 

31A

Controller Block BCN-4U

1

 

 

 

32A

Power Block (see Fig. M)

1

 

 

 

33A

Cable BCN-4U-BC-4 connection

1

 

 

 

34A

Side Panel (B)

1

 

 

 

35A

Support

1

 

 

 

36A

Axle

1

 

 

 

37A

Back Wheel

2

 

 

 

38A

Clip

2

 

 

 

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF RE- PLACEMENT PARTS THERETO.

SKU 95424, 95629

For technical questions, please call 1-800-444-3353;

Page 28

Troubleshooting section at end of manual.

 

 

Image 28
Contents Assembly And Operation Instructions For technical questions or replacement parts, please callContents Please Note SpecificationsSave this Manual Electrical Safety General Safety RulesWork Area Personal Safety Tool USE and CareSpecific Safety Rules ServiceIndustrial applications must follow Osha guidelines Page Inhalation Hazard Welding Produces toxic fumes and gassesCylinders can explode when damaged Grounding SymbologyExtension Cords Assembly Instructions UnpackingAttaching the Wheels Stationary MobileSee , above right See , above left For use with a 7 Spool Installing a Wire SpoolFor use with a 11 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock Changing Wire Settings Attaching the Ground Cable with ClampAttaching the Electrode Cable Arc Welder Only See Figure FSetting Polarity for Welding Type See illustration, top right initial SetupSet for Electrode Negative Dcen for gasless flux core wire See illustration, bottom rightInstalling a Gas Cylinder Figure GOther settings fall between these two ranges Operating InstructionsBefore You Begin Welding Understanding Duty Cycle Duration of UseSetting Up the Weld Voltage Selector Knob 5CMIG Welding Set Up Arc Stick Welding Set Up for Model 95424 OnlySee Figures K & J See Figure KMIG Weld Settings Chart Figure JArc Stick Welding Set Up , for Model 95424 Only Starting a weld arc for stick arc welding onlyWhen the Weld is Completed See Figure L MIG welding onlyINSPECTION, MAINTENANCE, and Cleaning Nozzle Inspection, Cleaning, and Replacement MIG OnlyContactTip Inspection, Cleaning, and Replacement MIG Only Or more for .030Tips .067 or more for .045TipsWarranty Replacing the Welding Torch Liner MIG OnlyParts Lists and Diagrams Parts List aAssembly Diagrams Assembly Diagrams Power Block #32AFront Panel #23A Figure NWire Drive Assembly #16A Figure OGun SB 25 #20A Figure PMIG/Arc Welder 95424 Electrical Schematic ControllerBlock BCN-4UMIG Dual Welder 95629 Electrical Schematic Page Troubleshooting Welder does not function when switched onWeak arc strength Welding arc not stableWire feeds, but arc does not ignite MIG welding only TroubleshootingWire feed motor does not run MIG welding only Nozzle PluggedRegulator or cylinder valve closed Gas line blocked