Chicago Electric 95629, 95424 manual Routing the Wire

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ASSEMBLY INSTRUCTIONS (CONTINUED)

3.

4.

Insert the Spool onto the Spool′s Holder.
Making sure the Spool's Welding Wire	Attach a Spool with the help of latch.
unwinds from the bottom (clockwise).
5.

Screw the Fixing Cover into the Threaded Shaft (11A).

Routing the Wire

Note: When installing wire of different size or composition, you will also need to change wire settings, set gun polarity, and, possibly, install gas cylinder. (See pages 18 to 20.)

Welding Wire

Spool

Figure A

1.IMPORTANT: Securely hold onto the end of the Welding Wire and keep tension on it during the following steps. If this is not done the Welding Wire will spring backward, creating a tangled “bird’s nest” and resulting in wasted wire. (See Figure A.)

2.Hold the Welding Wire securely while you cut enough Wire off the end of the Spool to remove all bent and crimped Wire. Make sure the cut end has no burrs or sharp edges (cut again, if needed). (See Figure A.)

	SKU 95424, 95629	For technical questions, please call 1-800-444-3353;	Page 14
		Troubleshooting section at end of manual.

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Contents Assembly And Operation Instructions For technical questions or replacement parts, please callContents Save this Manual SpecificationsPlease Note Work Area General Safety RulesElectrical Safety Personal Safety Tool USE and CareIndustrial applications must follow Osha guidelines ServiceSpecific Safety Rules Page Inhalation Hazard Welding Produces toxic fumes and gassesCylinders can explode when damaged Extension Cords SymbologyGrounding Attaching the Wheels Assembly InstructionsUnpacking Stationary MobileSee , above right See , above left For use with a 11 Spool Installing a Wire SpoolFor use with a 7 Spool Routing the Wire Figure B Exercise Extreme Caution Risk of Fire AND/OR Electric Shock Attaching the Electrode Cable Arc Welder Only Changing Wire SettingsAttaching the Ground Cable with Clamp See Figure FSet for Electrode Negative Dcen for gasless flux core wire Setting Polarity for Welding TypeSee illustration, top right initial Setup See illustration, bottom rightInstalling a Gas Cylinder Figure GBefore You Begin Welding Other settings fall between these two rangesOperating Instructions Understanding Duty Cycle Duration of UseSetting Up the Weld Voltage Selector Knob 5CSee Figures K & J MIG Welding Set UpArc Stick Welding Set Up for Model 95424 Only See Figure KMIG Weld Settings Chart Figure JArc Stick Welding Set Up , for Model 95424 Only Starting a weld arc for stick arc welding onlyWhen the Weld is Completed See Figure L MIG welding onlyContactTip Inspection, Cleaning, and Replacement MIG Only INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement MIG Only Or more for .030Tips .067 or more for .045TipsWarranty Replacing the Welding Torch Liner MIG OnlyParts Lists and Diagrams Parts List aAssembly Diagrams Assembly Diagrams Power Block #32AFront Panel #23A Figure NWire Drive Assembly #16A Figure OGun SB 25 #20A Figure PMIG/Arc Welder 95424 Electrical Schematic ControllerBlock BCN-4UMIG Dual Welder 95629 Electrical Schematic Page Weak arc strength TroubleshootingWelder does not function when switched on Welding arc not stableWire feeds, but arc does not ignite MIG welding only TroubleshootingRegulator or cylinder valve closed Wire feed motor does not run MIG welding onlyNozzle Plugged Gas line blocked