Grizzly G0601 owner manual System Design, General, Ducting Materials, Metal Duct

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SECTION 4: SYSTEM DESIGN

General

The Model G0442/G0601 is designed to be a central dust collector system. The large suction capacity of the Model G0442/G0601 allows great flexibility in planning and designing of the dust col- lection duct layout.

Note: Check local codes concerning the use of dust collecting machines before deciding the placement of the machine.

Grizzly offers a complete line of dust collection accessories for setting up a stationary system. Additionally, Grizzly offers a complete guide book titled Dust Collection Basics.

Whatever system design you choose, always make sure there are no open flames (including pilot lights) in the same room as the dust col- lector; otherwise you risk an explosion if dust is dispersed into the air.

Ducting Materials

You have many choices regarding main line and branch line duct material. For best results, use metal duct for the main line and branch lines, then use a short length of flexible hose to connect each machine to the branch lines.

Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build-up. This topic will be discussed later in the manual. Another problem with using plastic is that it is less efficient per foot than metal.

Model G0442/G0601 (Mfg Since 8/10)

Metal Duct

Advantages of metal duct (see Figure 41) is its conductivity and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.

Figure 41. Examples of metal pipe and

components.

There are quite a number of options when it comes to metal duct, but metal duct that is spe- cially manufactured for dust collection is the best choice. When selecting the metal duct, choose high quality metal duct with smooth welded inter- nal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamps, is very quick and easy to assemble, and can be dismantled and re-installed with no problems. This is especially important if you ever need to change things around in the shop or add more tools. See the Accessories section on Page 44 for examples.

Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure.

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Contents HP Cyclone Dust Collector Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Model G0442 shown IdentificationMachine Data Sheet Bag Information Performance Curve G0601 Machine Data Sheet Air Suction Cap CFM @1.9 in. S.P G0601 Performance Curve Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety Instructions for Dust Collectors Circuit Requirements Power SupplyAvailability Full-Load Current RatingGrounding & Plug Requirements G0601 Circuit Requirements for 220VG0601 Circuit Requirements for 440V Grounding Instructions50 ft Extension Cords 220V OnlyG0601 440V Conversion To rewire the Model G0601 for 440V opera- tionCorrecting Phase Polarity G0601 Only Description Qty SetupNeeded for Setup UnpackingInventory Collector Box Contents Figure QtyContents of Filter Boxes Figure Qty Stand Box Contents Figure QtyHardware Recognition Chart Site Considerations Bolting to Concrete Floors Using Machine MountsMounting to Shop Floor Assembly Foam tape attached to the intake Cylinder Aligning the mounting holes Tape Cyclone vacuum tube and hose Attachment Page Tip Use an adhesive to keep the seal in place Connecting the vacuum hose Model G0442/G0601 Mfg Since 8/10 Switch mounted to stand Model G0442/G0601 Mfg Since 8/10 To test run the dust collection system Test RunFor Model G0601 Only Metal Duct System DesignGeneral Ducting MaterialsPlastic Duct Flexible DuctSketch a Basic Duct Layout Designing Ducting SystemDecide Who Will Design Sketch The Shop LayoutMachine Approximate Determine CFM of Each MachineMachine Determining Main Line Duct DiameterTotal CFM Branch Line Size Determining Branch Line Duct DiameterMultiple Dust Ports Two Machines on Same Branch LineFitting 90˚ 45˚ Dia Elbow WyeY Calculating Duct ResistanceDuct Approximate Dia Loss Per Foot1785 Closest CFMSystem Grounding Operations Remote ControlControl Box Panel Metal Duct Starter Kit AccessoriesG6252-4 Floor Sweep G7341-5 Floor Sweep G7342-6 Floor Sweep Metal ElbowsMetal Branches Reducers & AdaptersEmptying Drum MaintenanceCleaning Filters ScheduleTo replace the canister filter Rinsing FilterRemoving/Replacing Filter Tools Needed QtyPage Troubleshooting ServiceRefer to Designing Ducting System, beginning Wiring Safety Instructions WiringModel G0442 G0442 Wiring DiagramModel G0601 G0601 Wiring DiagramMain PartsG0442/G0601 Common Parts List G0442 Only Parts ListG0601 Only Parts List Description Page Page Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY