Grizzly G0601 Designing Ducting System, Decide Who Will Design, Sketch The Shop Layout

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Designing Ducting

System

Step 1: Decide Who Will Design

For most small-to-medium sized shops, you can design and build the dust collection system your- self without hiring engineers or consultants. We have included some information here to get you started on a basic design.

If you have a large shop or end up designing a complicated system, then we recommend that you do additional research beyond this manual, or that you seek the help of an expert.

Step 2: Sketch The Shop Layout

When designing a successful dust collection sys- tem, planning is the most important step. In this step, you must sketch a basic layout of the shop.

Before you get out your pencil and paper, we rec- ommend you visit our FREE Workshop Planner available on our website at www.grizzly.com.

Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout pur- poses.

Note: After you're finished, make sure to save your layout for later modification.

Model G0442/G0601 (Mfg Since 8/10)

Your sketch only needs the basic details of the shop layout, similar to Figure 44, including all the current/planned machines and the planned place- ment of the dust collector.

Dust Collector

Figure 44. Initial sketch of shop layout.

Step 3: Sketch a Basic Duct Layout

For the next step, sketch how you will connect the machines to the dust collector. Consider these general guidelines for an efficient system:

1.Machines that produce the most saw dust should be placed nearest to the dust collector (i.e. planers and sanders).

2.Ideally, you should design the duct system to have the shortest possible main line and sec- ondary branch ducts. See Figures 45–46for ideas of good duct layouts versus bad duct layouts.

Branch

GOOD

Line Ducts

 

Main

Line Duct

Figure 45. Good duct layout.

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Contents HP Cyclone Dust Collector Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Model G0442 shown IdentificationMachine Data Sheet Bag Information Performance Curve G0601 Machine Data Sheet Air Suction Cap CFM @1.9 in. S.P G0601 Performance Curve Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety Instructions for Dust Collectors Availability Power SupplyFull-Load Current Rating Circuit RequirementsG0601 Circuit Requirements for 440V G0601 Circuit Requirements for 220VGrounding Instructions Grounding & Plug Requirements50 ft Extension Cords 220V OnlyG0601 440V Conversion To rewire the Model G0601 for 440V opera- tionCorrecting Phase Polarity G0601 Only Needed for Setup SetupUnpacking Description QtyInventory Collector Box Contents Figure QtyContents of Filter Boxes Figure Qty Stand Box Contents Figure QtyHardware Recognition Chart Site Considerations Mounting to Shop Floor Using Machine MountsBolting to Concrete Floors Assembly Foam tape attached to the intake Cylinder Aligning the mounting holes Tape Cyclone vacuum tube and hose Attachment Page Tip Use an adhesive to keep the seal in place Connecting the vacuum hose Model G0442/G0601 Mfg Since 8/10 Switch mounted to stand Model G0442/G0601 Mfg Since 8/10 For Model G0601 Only Test RunTo test run the dust collection system General System DesignDucting Materials Metal DuctPlastic Duct Flexible DuctDecide Who Will Design Designing Ducting SystemSketch The Shop Layout Sketch a Basic Duct LayoutMachine Approximate Determine CFM of Each MachineMachine Determining Main Line Duct DiameterMultiple Dust Ports Determining Branch Line Duct DiameterTwo Machines on Same Branch Line Total CFM Branch Line SizeDuct Approximate Dia Calculating Duct ResistanceLoss Per Foot Fitting 90˚ 45˚ Dia Elbow WyeY1785 Closest CFMSystem Grounding Operations Remote ControlControl Box Panel Metal Duct Starter Kit AccessoriesMetal Branches Metal ElbowsReducers & Adapters G6252-4 Floor Sweep G7341-5 Floor Sweep G7342-6 Floor SweepCleaning Filters MaintenanceSchedule Emptying DrumRemoving/Replacing Filter Rinsing FilterTools Needed Qty To replace the canister filterPage Troubleshooting ServiceRefer to Designing Ducting System, beginning Wiring Safety Instructions WiringModel G0442 G0442 Wiring DiagramModel G0601 G0601 Wiring DiagramMain PartsG0601 Only Parts List G0442 Only Parts ListG0442/G0601 Common Parts List Description Page Page Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY