Heatcraft Refrigeration Products 25000102 operation manual Recommended Line Sizes for R-404A/R-507

Page 12

Installation and Operations Manual

Table 5A. Recommended Line Sizes for R-404A/R-507*

 

 

 

 

 

 

 

 

 

 

Suction Line Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

Suction Temperature

 

 

 

 

 

 

 

 

Capacity

 

 

20˚F

 

 

 

 

10˚F

 

 

 

 

 

-10˚F

 

 

 

-20˚F

 

BTU/H

 

Equivalent Lengths

 

 

Equivalent Lengths

 

 

 

Equivalent Lengths

 

Equivalent

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25’

50’

75’

100’

150’

200’

25’

50’

75’

 

100’

150’

200’

 

25’

50’

75’

100’

150’

200’

25’

50’

75’

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1,000

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

 

3/8

3/8

1/2

 

3/8

3/8

3/8

1/2

1/2

1/2

3/8

3/8

1/2

3,000

3/8

3/8

1/2

1/2

1/2

5/8

3/8

1/2

1/2

 

1/2

5/8

5/8

 

1/2

1/2

5/8

5/8

5/8

7/8

1/2

1/2

5/8

4,000

3/8

1/2

1/2

1/2

5/8

5/8

1/2

1/2

1/2

 

5/8

5/8

7/8

 

1/2

5/8

5/8

5/8

7/8

7/8

1/2

5/8

5/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6,000

1/2

1/2

5/8

5/8

7/8

7/8

1/2

1/2

5/8

 

5/8

7/8

7/8

 

1/2

5/8

5/8

7/8

7/8

7/8

5/8

5/8

7/8

9,000

5/8

5/8

7/8

7/8

7/8

7/8

5/8

5/8

7/8

 

7/8

7/8

7/8

 

5/8

7/8

7/8

7/8

7/8

1-1/8

5/8

7/8

7/8

12,000

5/8

7/8

7/8

7/8

7/8

7/8

5/8

7/8

7/8

 

7/8

7/8

1-1/8

 

7/8

7/8

7/8

7/8

1-1/8

1-1/8

7/8

7/8

7/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15,000

5/8

7/8

7/8

7/8

7/8

1-1/8

7/8

7/8

7/8

 

7/8

1-1/8

1-1/8

 

7/8

7/8

7/8

1-1/8

1-1/8

1-1/8

7/8

7/8

1-1/8

18,000

7/8

7/8

7/8

7/8

1-1/8

1-1/8

7/8

7/8

7/8

 

1-1/8

1-1/8

1-1/8

 

7/8

7/8

1-1/8

1-1/8

1-1/8

1-3/8

7/8

1-1/8

1-1/8

24,000

7/8

7/8

7/8

1-1/8

1-1/8

1-1/8

7/8

1-1/8

1-1/8

 

1-1/8

1-1/8

1-3/8

 

7/8

1-1/8

1-1/8

1-1/8

1-3/8

1-3/8

1-1/8

1-1/8

1-1/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30,000

7/8

7/8

1-1/8

1-1/8

1-1/8

1-3/8

7/8

1-1/8

1-1/8

 

1-1/8

1-3/8

1-3/8

 

1-1/8

1-1/8

1-1/8

1-3/8

1-3/8

1-3/8

1-1/8

1-1/8

1-1/8

36,000

7/8

1-1/8

1-1/8

1-1/8

1-3/8

1-3/8

1-1/8

1-1/8

1-1/8

 

1-3/8

1-3/8

1-3/8

 

1-1/8

1-1/8

1-3/8

1-3/8

1-3/8

1-5/8

1-1/8

1-1/8

1-3/8

42,000

1-1/8

1-1/8

1-1/8

1-3/8

1-3/8

1-3/8

1-1/8

1-1/8

1-3/8

 

1-3/8

1-3/8

1-5/8

 

1-1/8

1-3/8

1-3/8

1-3/8

1-5/8

1-5/8

1-1/8

1-3/8

1-3/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48,000

1-1/8

1-1/8

1-3/8

1-3/8

1-3/8

1-3/8

1-1/8

1-1/8

1-3/8

 

1-3/8

1-5/8

1-5/8

 

1-1/8

1-3/8

1-3/8

1-3/8

1-5/8

1-5/8

1-1/8

1-3/8

1-3/8

54,000

1-1/8

1-1/8

1-3/8

1-3/8

1-3/8

1-5/8

1-1/8

1-3/8

1-3/8

 

1-3/8

1-5/8

1-5/8

 

1-3/8

1-3/8

1-3/8

1-5/8

1-5/8

1-5/8

1-3/8

1-3/8

1-5/8

60,000

1-1/8

1-1/8

1-3/8

1-3/8

1-5/8

1-5/8

1-1/8

1-3/8

1-3/8

 

1-5/8

1-5/8

1-5/8

 

1-3/8

1-3/8

1-5/8

1-5/8

1-5/8

2-1/8

1-3/8

1-3/8

1-5/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66,000

1-1/8

1-3/8

1-3/8

1-3/8

1-5/8

1-5/8

1-1/8

1-3/8

1-3/8

 

1-5/8

1-5/8

1-5/8

 

1-3/8

1-5/8

1-5/8

1-5/8

1-5/8

1-5/8

1-3/8

1-5/8

1-5/8

72,000

1-1/8

1-3/8

1-3/8

1-5/8

1-5/8

1-5/8

1-1/8

1-3/8

1-5/8

 

1-5/8

1-5/8

1-5/8

 

1-3/8

1-5/8

1-5/8

1-5/8

1-5/8

1-5/8

1-3/8

1-5/8

1-5/8

78,000

1-1/8

1-3/8

1-3/8

1-5/8

1-5/8

2-1/8

1-3/8

1-3/8

1-5/8

 

1-5/8

1-5/8

2-1/8

 

1-3/8

1-5/8

1-5/8

1-5/8

1-5/8

2-1/8

1-5/8

1-5/8

1-5/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

84,000

1-1/8

1-3/8

1-5/8

1-5/8

1-5/8

2-1/8

1-3/8

1-3/8

1-5/8

 

1-5/8

2-1/8

2-1/8

 

1-3/8

1-5/8

1-5/8

1-5/8

2-1/8

2-1/8

1-5/8

1-5/8

1-5/8

90,000

1-3/8

1-3/8

1-5/8

1-5/8

2-1/8

2-1/8

1-3/8

1-5/8

1-5/8

 

1-5/8

2-1/8

2-1/8

 

1-5/8

1-5/8

1-5/8

2-1/8

2-1/8

2-5/8

1-5/8

1-5/8

2-1/8

120,000

1-3/8

1-5/8

1-5/8

2-1/8

2-1/8

2-1/8

1-3/8

1-5/8

2-1/8

 

2-1/8

2-1/8

2-1/8

 

1-5/8

2-1/8

2-1/8

2-1/8

2-5/8

2-5/8

1-5/8

2-1/8

2-1/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150,000

1-5/8

1-5/8

2-1/8

2-1/8

2-1/8

2-1/8

1-5/8

2-1/8

2-1/8

 

2-1/8

2-1/8

2-5/8

 

2-1/8

2-1/8

2-1/8

2-5/8

2-5/8

2-5/8

2-1/8

2-1/8

2-1/8

180,000

1-5/8

2-1/8

2-1/8

2-1/8

2-1/8

2-5/8

1-5/8

2-1/8

2-1/8

 

2-1/8

2-5/8

2-5/8

 

2-1/8

2-1/8

2-5/8

2-5/8

2-5/8

3-1/8

2-1/8

2-1/8

2-5/8

210,000

1-5/8

2-1/8

2-1/8

2-1/8

2-5/8

2-5/8

2-1/8

2-1/8

2-1/8

 

2-5/8

2-5/8

2-5/8

 

2-1/8

2-1/8

2-5/8

2-5/8

3-1/8

3-1/8

2-1/8

2-5/8

2-5/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240,000

1-5/8

2-1/8

2-1/8

2-1/8

2-5/8

2-5/8

2-1/8

2-1/8

2-5/8

 

2-5/8

2-5/8

2-5/8

 

2-1/8

2-5/8

2-5/8

2-5/8

3-1/8

3-1/8

2-1/8

2-5/8

2-5/8

300,000

2-1/8

2-1/8

2-5/8

2-5/8

2-5/8

3-1/8

2-1/8

2-5/8

2-5/8

 

2-5/8

3-1/8

3-1/8

 

2-5/8

2-5/8

2-5/8

3-1/8

3-1/8

3-5/8

2-5/8

2-5/8

2-5/8

360,000

2-1/8

2-1/8

2-5/8

2-5/8

3-1/8

3-1/8

2-1/8

2-5/8

2-5/8

 

2-5/8

3-1/8

3-1/8

 

2-5/8

2-5/8

3-1/8

3-1/8

3-5/8

3-5/8

2-5/8

2-5/8

3-1/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

480,000

2-1/8

2-5/8

2-5/8

3-1/8

3-1/8

3-5/8

2-5/8

2-5/8

2-5/8

 

2-5/8

3-5/8

3-5/8

 

2-5/8

3-1/8

3-1/8

3-5/8

3-5/8

4-1/8

2-5/8

3-1/8

3-1/8

600,000

2-5/8

2-5/8

3-1/8

3-1/8

3-5/8

3-5/8

2-5/8

2-5/8

3-1/8

 

3-1/8

3-5/8

3-5/8

 

3-1/8

3-1/8

3-1/8

3-5/8

4-1/8

4-1/8

3-1/8

3-1/8

3-1/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

720,000

2-5/8

3-1/8

3-1/8

3-5/8

3-5/8

4-1/8

3-1/8

3-1/8

3-5/8

 

3-5/8

4-1/8

4-1/8

 

3-5/8

3-5/8

4-1/8

5-1/8

5-1/8

5-1/8

3-5/8

4-1/8

5-1/8

900,000

3-1/8

3-1/8

3-5/8

3-5/8

4-1/8

4-1/8

3-1/8

3-5/8

3-5/8

 

4-1/8

5-1/8

5-1/8

 

3-5/8

4-1/8

5-1/8

5-1/8

5-1/8

5-1/8

4-1/8

5-1/8

5-1/8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* NOTES:

1.Sizes that are highlighted indicate maximum suction line sizes that should be used for risers. Riser size should not exceed horizontal size. Properly placed suction traps must also be used for adequate oil return. All sizes shown are for OD Type L copper tubing

2.Suction line sizes selected at pressure drop equivalent to 2˚F. Reduce estimate of system capacity accordingly

3.Recommended liquid line size may increase with reverse cycle hot gas systems

4.If system load drops below 40% of design, consideration to installing double suction risers should be made

12

Part # 25000102

Page 11 Page 13
Image 12
Page 11 Page 13
Contents Parallel Compressor Systems Table of Contents Introduction InspectionUnit Designation Model DefinitionSystem Warranty RiggingLocation Of Equipment Indoor Clearances Floor & Foundation RequirementsLocation of Equipment Outdoor Ground MountingRoof Mounting Unit Vibration IsolationUnit Access Vertical ClearanceDecorative Fences Units in PitsVentilation Requirements Indoor Units ElectricalRefrigerant Piping Suction P-TrapsRefrigerant Line Insulation Refrigerant Line SupportExpansion Loops Table of Values for LRef. Line Amount of Expansion Pressure Loss of Liquid Refrigerants Equivalent Feet of PipeLiquid Line Rise in Feet Refrigerant 10’ 20’ 25’ 30’ 40’ 50’ 75’ 100’Weight of Refrigerants in Copper Lines During Operation Suction Line at Suction TemperatureLine 40F 20F Recommended Line Sizes for R-404A/R-507 Liquid Line Size Expansion ValveLengths 100’ 150’ 200’ 25’Recommended Line Sizes for R-22 Suction Line SizeCapacity 40˚F 20˚F 10˚F Liquid Line Size Suction Temperature 10˚FRecommended Remote Condenser Line Sizes Net12 & R-134A 502 507 & R-404A TotalLeak Checking, Evacuation and Start-up EvacuationStart-up Refrigerant Distribution Off-CycleElectric Defrost Priority I Hot Gas DefrostElectronic Control System System BalancingSystem Superheat Evaporator SuperheatCompressors Copeland Compressors 4D/6D Solid State ModulesTypical Voltage Ranges Unloader FactorsOil Safety Switch Oil ChargesApproved Copeland Lubricants Carlyle CompressorsPhase Voltage Monitor Part Load Performance MultipliersRequired Differential Pressure for Unloader Operation Sight Glass & Moisture Indicator Sight Glass Safety Relief DevicesHenry Relief Valve Capacity Rating Discharge Piping TableAuto Reset Models Manual Reset ModelsLiquid Level Switch Level Switch TableModule Replacement Oil ControlOil Separators Temprite Valve Adjustment Temprite ModelsOil Level Regulators Troubleshooting Oil System AC&R Model RegulatorsLiquid Filter-Driers & Suction Filters Sporlan Valve CoCompressorMotorBurnoutCleanupProcedure Suction FilterSporlan Valve Company Replaceable Suction FilterType DF for cleanup Type AFD for cleanupSuperior Valve Company Type F FilterRecommended Valve Settings Field AdjustmentHot Gas Bypass Regulator Adjustment Liquid Drain Control MethodControl Settings Control Settings for R-404A/R-507Control Settings for R-22 Low Pressure Switch Setting for RmccGeneral Maintenance Schedule WeeklyMonthly QuarterlySymptom Cause Remedy Compressor TemperatureDoes Not Run Unit ShortSymptom Cause Remedy Low Switch OpenHigh Suction Low SuctionService Record System Reference Data
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