Heatcraft Refrigeration Products 25000102 Compressors, Typical Voltage Ranges, Unloader Factors

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Installation and Operations Manual

Compressors

The majority of the Heatcraft Parallel systems incorporate the Copeland compressor. Other brand compressors are available upon customer request. The compressors are solid mounted to a base frame or mounted on the refrigerant receiver. All reciprocating compressors incorporate oil floats. Crankcase heaters will be installed and wired. Cylinder head cooling fans will be installed on all low temperature reciprocating systems or as directed by the specific compressor manufacturer. A high pressure cutout and oil failure control are installed and wired for each compressor.

Many compressors are available with unloading for capacity control. The unloading of a compressor adds many capacity steps to those normally available to an electronic controller. Usually, the more steps available the better the load can be matched.

Copeland Compressors

Table 8. 3D/4D/6D Solid State Modules

Control Voltage

Model

Copeland

 

Copeland

T.I.

Kit

 

Number

 

Number

Number

Number

 

 

 

 

 

 

 

115 - 230 Volts

 

3D-FSM

4D/6D

998-0524-00

071-0524-00

31AA-1600E

Table 9. Typical Voltage Ranges

Voltage

60 Hertz Rating

 

50 Hertz Rating

 

Code

Rating

Min.

Max.

Rating

Min.

Max.

B

230-1

207

253

-

-

-

 

 

 

 

 

 

 

C

208/230-3

187

253

200/220-3

180

240

 

 

 

 

 

 

 

D

460-3

414

506

380/420-3

342

462

E

575-3

518

633

500-3

450

550

 

 

 

 

 

 

 

K

208/230/460-3

187

506

200/380/400-3

180

440

 

 

 

 

 

 

 

M

-

-

-

380/420-3

342

462

N

230/460-3

207

506

200/400-3

180

440

 

 

 

 

 

 

 

U

200-3

180

220

-

-

-

 

 

 

 

 

 

 

Refer to voltage rating of specific models

Table 10. Unloader Factors

Model

 

 

 

 

 

Factors

 

 

 

 

 

 

 

3D

 

See Copeland Application Bulletin Number AE 21-1278

 

 

 

 

 

 

Moduload - Capacity Control for 3D Compressors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Full Load

 

 

One Bank

 

 

 

Two Bank

 

 

 

 

 

 

 

Unloading

 

 

 

Unloading

 

 

 

 

 

 

 

 

 

 

 

 

 

Performance

HT

 

MT

LT

HT

 

MT

 

LT

 

HT

 

MT

 

LT

 

CAPACITY

1.00

 

1.00

1.00

.50

 

.50

 

.50

 

-

 

-

 

-

4D

POWER

1.01

 

1.03

1.02

.56

 

.56

 

.56

 

-

 

-

 

-

 

AMPS

1.01

 

1.03

1.02

.60

 

.60

 

.74

 

-

 

-

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITY

1.00

 

1.00

1.00

.70

 

.70

 

.70

 

.36

 

.36

 

.36

6D

POWER

1.01

 

1.03

1.02

.70

 

.71

 

.72

 

.40

 

.42

 

.43

 

AMPS

1.03

 

1.04

1.02

.75

 

.77

 

.84

 

.55

 

.60

 

.72

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multiply compressor rating data by above factors when used with blocked suction unloading

Refer to Copeland AE 17-1287 for Demand Cooling Restrictions on unloading

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Part # 25000102

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Contents Parallel Compressor Systems Table of Contents Introduction InspectionUnit Designation Model DefinitionSystem Warranty RiggingLocation Of Equipment Indoor Clearances Floor & Foundation RequirementsLocation of Equipment Outdoor Ground MountingRoof Mounting Unit Vibration IsolationUnit Access Vertical ClearanceDecorative Fences Units in PitsVentilation Requirements Indoor Units ElectricalRefrigerant Piping Suction P-TrapsRefrigerant Line Insulation Refrigerant Line SupportRef. Line Amount of Expansion Expansion LoopsTable of Values for L Pressure Loss of Liquid Refrigerants Equivalent Feet of PipeLiquid Line Rise in Feet Refrigerant 10’ 20’ 25’ 30’ 40’ 50’ 75’ 100’Line 40F 20F Weight of Refrigerants in Copper Lines During OperationSuction Line at Suction Temperature Recommended Line Sizes for R-404A/R-507 Liquid Line Size Expansion ValveLengths 100’ 150’ 200’ 25’Capacity 40˚F 20˚F 10˚F Recommended Line Sizes for R-22Suction Line Size Liquid Line Size Suction Temperature 10˚FRecommended Remote Condenser Line Sizes Net12 & R-134A 502 507 & R-404A TotalStart-up Leak Checking, Evacuation and Start-upEvacuation Refrigerant Distribution Off-CycleElectric Defrost Priority I Hot Gas DefrostElectronic Control System System BalancingSystem Superheat Evaporator SuperheatCompressors Copeland Compressors 4D/6D Solid State ModulesTypical Voltage Ranges Unloader FactorsOil Safety Switch Oil ChargesApproved Copeland Lubricants Carlyle CompressorsRequired Differential Pressure for Unloader Operation Phase Voltage MonitorPart Load Performance Multipliers Sight Glass & Moisture Indicator Sight Glass Safety Relief DevicesHenry Relief Valve Capacity Rating Discharge Piping TableAuto Reset Models Manual Reset ModelsLiquid Level Switch Level Switch TableOil Separators Module ReplacementOil Control Oil Level Regulators Temprite Valve AdjustmentTemprite Models Troubleshooting Oil System AC&R Model RegulatorsLiquid Filter-Driers & Suction Filters Sporlan Valve CoCompressorMotorBurnoutCleanupProcedure Suction FilterSporlan Valve Company Replaceable Suction FilterType DF for cleanup Type AFD for cleanupSuperior Valve Company Type F FilterRecommended Valve Settings Field AdjustmentHot Gas Bypass Regulator Adjustment Liquid Drain Control MethodControl Settings Control Settings for R-404A/R-507Control Settings for R-22 Low Pressure Switch Setting for RmccGeneral Maintenance Schedule WeeklyMonthly QuarterlySymptom Cause Remedy Compressor TemperatureDoes Not Run Unit ShortSymptom Cause Remedy Low Switch OpenHigh Suction Low SuctionService Record System Reference Data