Heatcraft Refrigeration Products 25000102 Symptom Cause Remedy Low, High Suction, Low Suction

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Parallel Compressor Systems

Symptom

 

Cause

 

Remedy

 

 

 

 

 

Low

1.

Insufficient refrigerant in system

1.

Check for leaks. Repair and add charge

Discharge

2.

Faulty condenser temp. regulation

2.

Check condenser control operation

Pressure

3.

Compressor suction or discharge valve inefficiencies

3.

Clean or replace leaky valve plates

 

4.

Low suction pressure

4.

See corrective steps for low suction pressure

 

5.

Head pressure control valve set wrong

5.

Adjust valve or install a head pressure control valve

 

 

or no head pressure control valve

 

 

 

 

 

 

 

High Suction

1.

Excessive load

1.

Reduce load or add additional equipment

Pressure

2.

Expansion valve overfeeding

2.

Check remote bulb. Regulate superheat

 

 

 

 

 

Low Suction

1.

Lack of refrigerant

1.

Check for leaks. Repair and add charge

Pressure

2.

Evaporator dirty or iced

2.

Defrost or clean coil

 

3.

Clogged liquid line filter drier

3.

Replace cartridge(s)

 

4.

Clogged suction line or compressor

4.

Clean strainer or replace filters

 

 

suction strainer

 

 

 

5.

Expansion valve malfunctioning

5.

Check and reset for proper superheat

 

6.

Condensing temperature too low

6.

Check means for regulating

 

 

 

 

condensing temperature

 

7.

Improper TXV

7.

Check for proper sizing

 

 

 

 

 

Little or No

1.

Clogged suction oil strainer

1.

Clean

Oil Pressure

2.

Excessive liquid in crankcase

2.

Check crankcase heater. Reset TXV for

 

 

 

 

higher superheat. Check liquid line solenoid

 

 

 

 

valve for proper operation.

 

3.

Low oil pressure safety switch defective

3.

Replace

 

4.

Worn oil pump

4.

Replace

 

5.

Oil pump reversing gear stuck in

5.

Reverse direction of compressor rotation

 

 

the wrong position

 

 

 

6.

Low oil level

6.

Determine where the oil is or add oil

 

7.

Worn bearings

7.

Replace compressor

 

8.

Loose fitting on oil lines

8.

Check and tighten fittings

 

9.

Pump house gasket leaks

9.

Replace gasket

 

 

 

 

 

Compressor

1.

Lack of refrigerant

1.

Check for leaks. Repair and add charge

Loses Oil

2.

Excessive compression ring blowby

2.

Replace compressor

 

3.

Refrigerant floods back

3.

Maintain proper superheat at compressor

 

4.

Improper piping or traps

4.

Correct piping

 

 

 

 

 

Compressor

1.

Operating beyond design limits

1.

Add facilities so that conditions are within

Thermal

 

 

 

allowable limits

Protector

2.

Discharge valve partially shut

2.

Open valve

Switch Open

3.

Blown valve plate gasket

3.

Replace gasket

 

4.

Dirty condenser coil

4.

Clean coil

 

5.

Overcharged system

5.

Reduce charge

 

 

 

 

 

Parallel Compressor Systems Installation & Operations Manual, October 2004

35

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Contents Parallel Compressor Systems Table of Contents Model Definition IntroductionInspection Unit DesignationFloor & Foundation Requirements System WarrantyRigging Location Of Equipment Indoor ClearancesUnit Vibration Isolation Location of Equipment OutdoorGround Mounting Roof MountingUnits in Pits Unit AccessVertical Clearance Decorative FencesSuction P-Traps Ventilation Requirements Indoor UnitsElectrical Refrigerant PipingRefrigerant Line Support Refrigerant Line InsulationRef. Line Amount of Expansion Expansion LoopsTable of Values for L 20’ 25’ 30’ 40’ 50’ 75’ 100’ Pressure Loss of Liquid RefrigerantsEquivalent Feet of Pipe Liquid Line Rise in Feet Refrigerant 10’Line 40F 20F Weight of Refrigerants in Copper Lines During OperationSuction Line at Suction Temperature Recommended Line Sizes for R-404A/R-507 100’ 150’ 200’ 25’ Liquid Line SizeExpansion Valve LengthsCapacity 40˚F 20˚F 10˚F Recommended Line Sizes for R-22Suction Line Size 10˚F Liquid Line Size Suction TemperatureTotal Recommended Remote Condenser Line SizesNet 12 & R-134A 502 507 & R-404AStart-up Leak Checking, Evacuation and Start-upEvacuation Priority I Hot Gas Defrost Refrigerant DistributionOff-Cycle Electric DefrostEvaporator Superheat Electronic Control SystemSystem Balancing System SuperheatUnloader Factors CompressorsCopeland Compressors 4D/6D Solid State Modules Typical Voltage RangesCarlyle Compressors Oil Safety SwitchOil Charges Approved Copeland LubricantsRequired Differential Pressure for Unloader Operation Phase Voltage MonitorPart Load Performance Multipliers Sight Glass Safety Relief Devices Sight Glass & Moisture IndicatorDischarge Piping Table Henry Relief Valve Capacity RatingLevel Switch Table Auto Reset ModelsManual Reset Models Liquid Level SwitchOil Separators Module ReplacementOil Control Oil Level Regulators Temprite Valve AdjustmentTemprite Models Sporlan Valve Co Troubleshooting Oil SystemAC&R Model Regulators Liquid Filter-Driers & Suction FiltersReplaceable Suction Filter CompressorMotorBurnoutCleanupProcedureSuction Filter Sporlan Valve CompanyType F Filter Type DF for cleanupType AFD for cleanup Superior Valve CompanyLiquid Drain Control Method Recommended Valve SettingsField Adjustment Hot Gas Bypass Regulator AdjustmentLow Pressure Switch Setting for Rmcc Control SettingsControl Settings for R-404A/R-507 Control Settings for R-22Quarterly General Maintenance ScheduleWeekly MonthlyUnit Short Symptom Cause Remedy CompressorTemperature Does Not RunLow Suction Symptom Cause Remedy LowSwitch Open High SuctionSystem Reference Data Service Record