Heatcraft Refrigeration Products 25000102 System Warranty, Rigging, Vibration Mounts

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System Warranty

This equipment is designed to operate properly and produce the rated capacity when installed in accordance with good refrigeration practice.

The following conditions should be adhered to when installing this unit to maintain the manufacturers warranty:

(a)System piping must be in accordance with good refrigeration practices

(b)Inert gas must be charged into the piping during brazing

(c)The power supply to the unit must meet the following conditions:

All voltages must be +/- 10% of the n a m e p l a t e ratings

Phase (voltage) imbalance cannot exceed 2%

(d)All control and safety switch circuits must be properly connected according to the wiring diagram

(e)The factory installed wiring must not be changed without written factory approval

Rigging

Warning: Careful considerations for lifting should be made before the unit is lifted by any means. The only part of the unit designed to carry any of the lifting load is the welded channel base. The unit may be lifted at the base with a forklift or by

Figure 1. Vibration Pad and Spring Isolator

Installation and Operations Manual

means of cables at the four corners of the base. If cables are used, the lifting cables should be prevented from contacting any of the unit piping or electrical components.

Location Of Equipment - Indoor

Clearances

The parallel systems should be located so they are level and easily serviced. The minimum suggested clearance around the units should be 24 inches at the rear and 42 inches in the front of panel (or as required by National or Local Codes). For parallel system units placed end to end, 24 inches between units is suggested.

Floor & Foundation Requirements

The total weight of a single unit will vary between 1200 pounds and 10,000 pounds. Allowances must be made for the parallel rack and all other equipment installed in the same area as the parallel units. The location and installation of all equipment should be in accordance with all local and national code requirements.

While each unit is constructed with a welded steel base frame adequately designed to withstand vibration, the natural pulsating action of the interconnected motor-compressors may cause considerable noise and vibration if the unit is not mounted on a firm level surface and isolated from the structure of the building.

Vibration Mounts

In ordinary ground level or basement installations, all that is necessary to assure a vibration-free installation is to place the unit on the concrete floor with the waffle-surfaced resilient pads supplied. See Figure 2 for suggested pad locations. Mezzanine and other installations require some special considerations. The equivalent of 6 inch thick properly reinforced concrete floor must be provided for mounting parallel units above grade. It is recommended that the suggestions previously given for rigid floor construction on above-grade installations be closely adhered to. If this is not possible, special vibration

NOTE: Turn each leveling nut until the tip casting rises 1/4” to 3/8” above the bottom casting. MOUNT ADJUSTMENT SHOULD NEVER EXCEED 3/4”.

Figure 2. Vibration Pad Locations

Part # 25000102

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Contents Parallel Compressor Systems Table of Contents Introduction InspectionUnit Designation Model DefinitionSystem Warranty RiggingLocation Of Equipment Indoor Clearances Floor & Foundation RequirementsLocation of Equipment Outdoor Ground MountingRoof Mounting Unit Vibration IsolationUnit Access Vertical ClearanceDecorative Fences Units in PitsVentilation Requirements Indoor Units ElectricalRefrigerant Piping Suction P-TrapsRefrigerant Line Insulation Refrigerant Line SupportTable of Values for L Expansion LoopsRef. Line Amount of Expansion Pressure Loss of Liquid Refrigerants Equivalent Feet of PipeLiquid Line Rise in Feet Refrigerant 10’ 20’ 25’ 30’ 40’ 50’ 75’ 100’Suction Line at Suction Temperature Weight of Refrigerants in Copper Lines During OperationLine 40F 20F Recommended Line Sizes for R-404A/R-507 Liquid Line Size Expansion ValveLengths 100’ 150’ 200’ 25’Suction Line Size Recommended Line Sizes for R-22Capacity 40˚F 20˚F 10˚F Liquid Line Size Suction Temperature 10˚FRecommended Remote Condenser Line Sizes Net12 & R-134A 502 507 & R-404A TotalEvacuation Leak Checking, Evacuation and Start-upStart-up Refrigerant Distribution Off-CycleElectric Defrost Priority I Hot Gas DefrostElectronic Control System System BalancingSystem Superheat Evaporator SuperheatCompressors Copeland Compressors 4D/6D Solid State ModulesTypical Voltage Ranges Unloader FactorsOil Safety Switch Oil ChargesApproved Copeland Lubricants Carlyle CompressorsPart Load Performance Multipliers Phase Voltage MonitorRequired Differential Pressure for Unloader Operation Sight Glass & Moisture Indicator Sight Glass Safety Relief DevicesHenry Relief Valve Capacity Rating Discharge Piping TableAuto Reset Models Manual Reset ModelsLiquid Level Switch Level Switch TableOil Control Module ReplacementOil Separators Temprite Models Temprite Valve AdjustmentOil Level Regulators Troubleshooting Oil System AC&R Model RegulatorsLiquid Filter-Driers & Suction Filters Sporlan Valve CoCompressorMotorBurnoutCleanupProcedure Suction FilterSporlan Valve Company Replaceable Suction FilterType DF for cleanup Type AFD for cleanupSuperior Valve Company Type F FilterRecommended Valve Settings Field AdjustmentHot Gas Bypass Regulator Adjustment Liquid Drain Control MethodControl Settings Control Settings for R-404A/R-507Control Settings for R-22 Low Pressure Switch Setting for RmccGeneral Maintenance Schedule WeeklyMonthly QuarterlySymptom Cause Remedy Compressor TemperatureDoes Not Run Unit ShortSymptom Cause Remedy Low Switch OpenHigh Suction Low SuctionService Record System Reference Data