Heatcraft Refrigeration Products 25000102 Introduction, Inspection, Unit Designation

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Parallel Compressor Systems

Introduction

Parallel Compressor systems are central refrigeration units employing 2 to 8 parallel piped compressors, a control panel, and receiver mounted on one common base frame. The system may be designed for either Indoor or Outdoor use. The Outdoor design may include the condenser mounted and piped.

The selection and design of the system is based on the needs of the individual customer. The most important point in planning an installation of the Heatcraft parallel system is the proper selection of the system components for the particular application.

Component parts have been selected for their dependability and availability to keep service problems to a minimum. Simplicity of design has also made the Heatcraft parallel system one of the easiest to service and install. The simplicity and compactness of the Heatcraft design make the addition of hot gas defrost and/or heat reclaim a simple and economical feature.

In the following pages will be found explanations of system components, wiring and piping diagrams, control settings, and operational guides.

Inspection

Unit inspection should be assigned to a dependable individual. Inspect the parallel system and any accessories shipped with them for damages or shortages before and during unloading. All items on bill of lading should be accounted for prior to signing the shipping receipt. Note any shortages or damage on carrier’s delivery receipt (Specify the extent and type of damage found). Unit should be inspected carefully for concealed damage. Notify the Heatcraft sales representative and the carrier of the damage immediately. Request an immediate joint inspection with the carrier (Do not repair the unit until inspected by carrier’s representative). Care should be exercised when uncrating units to prevent damage.

The system is shipped with a holding charge of dry nitrogen. Check to see that pressure is still in the unit upon receipt. Report lack of pressure immediately to the Heatcraft service department.

NOTE: Accessory items such as drier cores, mounting pads, modems, etc. may be packaged in a separate carton. Be sure that you receive all items.

Unit Designation

Units are identified by letter, brand, compressor type, quantity of compressors, horsepower, condenser type, control voltage, defrost type, refrigerant/range, unit voltage and application. Unless otherwise requested by the customer all refrigeration circuits are numbered from one to the highest and from left to right while facing the electrical panel.

Model Definition:

1st digit - Brand (B, C, H, or L) 2nd digit - Compressor Type

H - Hermetic

R - Reciprocating

S - Screw

O - Open

Z - Scroll®

C - Compound

3rd digit - Unit Construction R - Remote Condenser U - Attached Condenser H - Hybrid

M - Multi-compressor Platform

F - Frame Hybrid (Frame + Standard Unit)

4th digit - Compressor Quantity 2 - 2 Compressors

3 - 3 Compressors

4 - 4 Compressors

Etc.

5th, 6th, & 7th digit - Horsepower 030 - 30 HP

075 - 75 HP

100 - 100 HP Etc.

8th digit - Condenser Type A - Air

W - Water

E - Evaporative

9th digit - Control Voltage A - 115/1/60

B - 208-230/1/60

C - 24/1/60

10th digit - Defrost Type

A- Air/Off-Cycle E - Electric

G - Hot Gas M - Multiple W - Water

11th digit - Temperature Range

L- Low

M- Medium

H- High

C- Combination

X- Ultra Low

12th digit - Refrigerant Type 2 - R-22

4 - R-134A

6 - R-404A, R-507

8 - Multiple

13th digit - Unit Voltage C - 208-230/3/60 D - 460/3/60

E - 575/3/60

J - 208/3/60

K - 230/3/60

M - 380/3/60

14th digit - Application 1 - Indoor

2 - Outdoor

Parallel Compressor Systems Installation & Operations Manual, October 2004

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Contents Parallel Compressor Systems Table of Contents Model Definition IntroductionInspection Unit DesignationFloor & Foundation Requirements System WarrantyRigging Location Of Equipment Indoor ClearancesUnit Vibration Isolation Location of Equipment OutdoorGround Mounting Roof MountingUnits in Pits Unit AccessVertical Clearance Decorative FencesSuction P-Traps Ventilation Requirements Indoor UnitsElectrical Refrigerant PipingRefrigerant Line Support Refrigerant Line InsulationExpansion Loops Table of Values for LRef. Line Amount of Expansion 20’ 25’ 30’ 40’ 50’ 75’ 100’ Pressure Loss of Liquid RefrigerantsEquivalent Feet of Pipe Liquid Line Rise in Feet Refrigerant 10’Weight of Refrigerants in Copper Lines During Operation Suction Line at Suction TemperatureLine 40F 20F Recommended Line Sizes for R-404A/R-507 100’ 150’ 200’ 25’ Liquid Line SizeExpansion Valve LengthsRecommended Line Sizes for R-22 Suction Line SizeCapacity 40˚F 20˚F 10˚F 10˚F Liquid Line Size Suction TemperatureTotal Recommended Remote Condenser Line SizesNet 12 & R-134A 502 507 & R-404ALeak Checking, Evacuation and Start-up EvacuationStart-up Priority I Hot Gas Defrost Refrigerant DistributionOff-Cycle Electric DefrostEvaporator Superheat Electronic Control SystemSystem Balancing System SuperheatUnloader Factors CompressorsCopeland Compressors 4D/6D Solid State Modules Typical Voltage RangesCarlyle Compressors Oil Safety SwitchOil Charges Approved Copeland LubricantsPhase Voltage Monitor Part Load Performance MultipliersRequired Differential Pressure for Unloader Operation Sight Glass Safety Relief Devices Sight Glass & Moisture IndicatorDischarge Piping Table Henry Relief Valve Capacity RatingLevel Switch Table Auto Reset ModelsManual Reset Models Liquid Level SwitchModule Replacement Oil ControlOil Separators Temprite Valve Adjustment Temprite ModelsOil Level Regulators Sporlan Valve Co Troubleshooting Oil SystemAC&R Model Regulators Liquid Filter-Driers & Suction FiltersReplaceable Suction Filter CompressorMotorBurnoutCleanupProcedureSuction Filter Sporlan Valve CompanyType F Filter Type DF for cleanupType AFD for cleanup Superior Valve CompanyLiquid Drain Control Method Recommended Valve SettingsField Adjustment Hot Gas Bypass Regulator AdjustmentLow Pressure Switch Setting for Rmcc Control SettingsControl Settings for R-404A/R-507 Control Settings for R-22Quarterly General Maintenance ScheduleWeekly MonthlyUnit Short Symptom Cause Remedy CompressorTemperature Does Not RunLow Suction Symptom Cause Remedy LowSwitch Open High SuctionSystem Reference Data Service Record