Heatcraft Refrigeration Products 25000102 Location of Equipment Outdoor, Ground Mounting

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Parallel Compressor Systems

absorbing spring mounts (optional equipment) must be placed under the base frame of each unit. See Figure 1 for view of Spring Isolator. The spring mounts are placed under the unit and the unit carefully lowered on to the mounts. Note that no other mounting hardware is required and any unevenness in the floor or uneven weight distribution may be compensated for by turning the spring mount leveling nuts with an open- end wrench. This adjustment should be made after all piping is installed and the system is charged with refrigerant.

Location of Equipment - Outdoor

The mounting platform or base should be level and located so as to permit free access of supply air.

Units must not be located in the vicinity of steam, hot air or fume exhausts.

The unit should be mounted away from noise sensitive spaces such as offices.

The unit must have adequate support to avoid vibration and noise transmission into the building. Sound and structural consultants should be retained for recommendations.

Ground Mounting

The unit must be set on a flat and level foundation. A single piece concrete slab with footings extending below the frost line and raised approximately six inches above ground level provides a suitable base. Raising the base above ground level provides some protection from ground water and wind blown matter. The concrete slab should be isolated from the building structure. Finally, before tightening mounting bolts, recheck the level of the unit.

Roof Mounting

Rooftop installations require adequate structural beams to support the weight of the unit and service personnel. The design of the beams/supports must minimize deflection and attendant vibration transmission.

Due to the weights involved, a structural analysis by a qualified engineer may be required before mounting. Also, for sound sensitive applications, unit vibration isolators should be used.

Unit Vibration Isolation

Under certain critical conditions, it is recommended that vibration isolators, of a suitable type, be installed under the base. The isolators must be designed for the operating weight of the unit. Rubber-in-shear or spring type isolators (by others) are available for this purpose.

Compressor Spring Vibration Isolators

On units with this option, the compressors are secured rigidly to make sure there is no transit damage. Before operating the unit, it is necessary to follow these steps:

1.Remove the upper nuts and washers

2.Discard the shipping spacers

3.Install the neoprene spacers (Spacers located in the electrical panel or tied to compressor)

4.Replace the upper mounting nuts and washers

5.Allow 1/16 inch space between the mounting nut/washer and the neoprene spacer

Figure 3. Spring Mount

Parallel Compressor Systems Installation & Operations Manual, October 2004

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Contents Parallel Compressor Systems Table of Contents Inspection IntroductionUnit Designation Model DefinitionRigging System WarrantyLocation Of Equipment Indoor Clearances Floor & Foundation RequirementsGround Mounting Location of Equipment OutdoorRoof Mounting Unit Vibration IsolationVertical Clearance Unit AccessDecorative Fences Units in PitsElectrical Ventilation Requirements Indoor UnitsRefrigerant Piping Suction P-TrapsRefrigerant Line Support Refrigerant Line InsulationRef. Line Amount of Expansion Expansion LoopsTable of Values for L Equivalent Feet of Pipe Pressure Loss of Liquid RefrigerantsLiquid Line Rise in Feet Refrigerant 10’ 20’ 25’ 30’ 40’ 50’ 75’ 100’Line 40F 20F Weight of Refrigerants in Copper Lines During OperationSuction Line at Suction Temperature Recommended Line Sizes for R-404A/R-507 Expansion Valve Liquid Line SizeLengths 100’ 150’ 200’ 25’Capacity 40˚F 20˚F 10˚F Recommended Line Sizes for R-22Suction Line Size 10˚F Liquid Line Size Suction TemperatureNet Recommended Remote Condenser Line Sizes12 & R-134A 502 507 & R-404A TotalStart-up Leak Checking, Evacuation and Start-upEvacuation Off-Cycle Refrigerant DistributionElectric Defrost Priority I Hot Gas DefrostSystem Balancing Electronic Control SystemSystem Superheat Evaporator SuperheatCopeland Compressors 4D/6D Solid State Modules CompressorsTypical Voltage Ranges Unloader FactorsOil Charges Oil Safety SwitchApproved Copeland Lubricants Carlyle CompressorsRequired Differential Pressure for Unloader Operation Phase Voltage MonitorPart Load Performance Multipliers Sight Glass Safety Relief Devices Sight Glass & Moisture IndicatorDischarge Piping Table Henry Relief Valve Capacity RatingManual Reset Models Auto Reset ModelsLiquid Level Switch Level Switch TableOil Separators Module ReplacementOil Control Oil Level Regulators Temprite Valve AdjustmentTemprite Models AC&R Model Regulators Troubleshooting Oil SystemLiquid Filter-Driers & Suction Filters Sporlan Valve CoSuction Filter CompressorMotorBurnoutCleanupProcedureSporlan Valve Company Replaceable Suction FilterType AFD for cleanup Type DF for cleanupSuperior Valve Company Type F FilterField Adjustment Recommended Valve SettingsHot Gas Bypass Regulator Adjustment Liquid Drain Control MethodControl Settings for R-404A/R-507 Control SettingsControl Settings for R-22 Low Pressure Switch Setting for RmccWeekly General Maintenance ScheduleMonthly QuarterlyTemperature Symptom Cause Remedy CompressorDoes Not Run Unit ShortSwitch Open Symptom Cause Remedy LowHigh Suction Low SuctionSystem Reference Data Service Record