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Manitowoc Ice manual Q Model Ice Machines, Installation and Owner/Operator

Models: Q

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Q Model

Ice Machines

Installation

and

Owner/Operator

Use and Care Manual

Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products. With proper installation, care and maintenance, your new Manitowoc Ice Machine will provide you with many years of reliable and economical performance.

Part Number 000001114 3/2007

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Manitowoc Ice manual Q Model Ice Machines, Installation and Owner/Operator, Use and Care Manual

Contents

Q Model Ice Machines Installation and Owner/OperatorUse and Care Manual PERSONNEL INJURY POTENTIAL Read These Before ProceedingSafety Notices Procedural NoticesSection Installation Instructions Table of ContentsManitowoc Cleaner and Sanitizer Aucs Automatic Cleaning SystemConnecting A Line Set Table of Contents continuedRemote Receiver Service Valve WarrantySection Before Calling for Service Section MaintenanceCleaning & Sanitizing Procedure Section Ice Machine OperationPart Number Table of Contents continuedSection General Information How to Read a Model NumberModel Numbers Ice Cube SizesAUCS→ AUTOMATIC CLEANING SYSTEM AccessoriesMANITOWOC CLEANER AND SANITIZER General InformationModel/Serial Number Location Model/Serial Number LocationSection General InformationWarranty Coverage WarrantyAUTHORIZED WARRANTY SERVICE GENERALIce Machine Dimensions Section Installation InstructionsGeneral Q320/Q370/Q420 ICE MACHINESQ280 - Q1000 ICE MACHINES Installation InstructionsQ1300/Q1600/Q1800 ICE MACHINES SectionQ1300/Q1600/Q1800 ICE MACHINES CONT Ice Storage Bin DimensionsS320/S420 ICE STORAGE BINS S170/S400/S570 ICE STORAGE BINS30 INCH 76 CM Large Capacity Ice Storage Bin Dimensions48 INCH 122 CM & 60 INCH 152 CM Installation InstructionsInstallation Instructions Remote Condenser DimensionsSection JC0495/JC0895/JC1095/JC1395Stacking Two Ice Machines on a Single Storage Bin Location of Ice MachineIce Machine Heat of Rejection Installation InstructionsAir-CooledBaffle Leveling the Ice Storage BinLeveling Leg and Foot Air BaffleGROUND FAULT CIRCUIT INTERUPTER Electrical ServiceVOLTAGE FUSE/CIRCUIT BREAKERQ280 - Q1000 Ice Machines Q320/370/420 Ice MachinesInstallation Instructions SectionFor United Kingdom Only Self-ContainedElectrical Wiring Connections2-10 SELF CONTAINED ICE MACHINE 208-230/3/602-11 Remote Electrical Wiring ConnectionsREMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 230/1/50Cooling Tower Applications Water-CooledModels Water Supply and Drain Requirements2-12 WATER SUPPLY2-13 Typical Water Supply Drain InstallationWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Installation Instructions2-14 Remote Condenser/Line Set InstallationTypical Additional Refrigerant Label REMOTE ICE MACHINES REFRIGERANT CHARGEGUIDELINES FOR ROUTING LINE SETS 2-15Routing Line Sets Installation Instructions2-16 INSTALLATION DISTANCES Line Set LengthCALCULATING REMOTE CONDENSER Line Set Rise/DropREMOTE RECEIVER SERVICE VALVE CONNECTING A LINE SETBackseating the Receiver Service Valve 2-17INTERNAL CONDENSER VOLUME WARRANTY2-18 HEAD PRESSURE CONTROL VALVE2-19 NON-MANITOWOC MULTI-CIRCUITCONDENSER SIZING CHARTInstallation Instructions SectionAdditional Checks for Remote Models Installation Check List2-20 Installation InstructionsBefore Starting the Ice Machine AuCS Automatic Cleaning System2-21 Potential Personal Injury SituationInstallation Instructions 2-22Section THIS PAGE INTENTIONALLY LEFT BLANKComponent Identification Section Ice Machine OperationHARVEST VALVE AIR CONDENSER1. Water Purge Ice Machine Operation2. Refrigeration System Start-Up FREEZE SEQUENCE 3. Prechill6. Harvest HARVEST SEQUENCE 5. Water PurgeAUTOMATIC SHUT-OFF7. Automatic Shut-Off Figure 3-4.Automatic Shut-OffTypical Q450 ShownFigure 3-5.Freeze Sequence Typical Q450 Shown Remote Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800Ice Machine Operation SectionFigure 3-6.Harvest Sequence Typical Q450 Shown Figure 3-7.Automatic Shut-OffTypical Q450 ShownSection Ice Machine OperationWATER LEVEL Operational ChecksICE THICKNESS CHECK Figure 3-9.Ice Thickness CheckHARVEST SEQUENCE WATER PURGE Figure 3-10.Water Purge AdjustmentSection Ice Machine OperationSection Ice Machine OperationTHIS PAGE INTENTIONALLY LEFT BLANK Maintenance Section MaintenanceInterior Cleaning and Sanitizing CLEANING PROCEDUREB.Remove the ice thickness probe Water Distribution Tube DisassemblyIce Thickness Probe Removal C.Remove the water distribution tubeF.Remove the water level probe E.Remove the water pumpWater Pump Removal Water Level Probe RemovalSection MaintenanceSection MaintenanceWater Inlet Valve ADDITIONAL COMPONENT REMOVALWater Dump Valve MaintenanceMaintenance Dump Valve DisassemblySection COIL SPRINGCleaning the Condenser Exterior CleaningIce Machine Inspection MaintenanceAlphaSan→ Water-CooledCondenser and Water Regulating ValveStraighten Bent Condenser Fins Maintenance4-10 Removal from Service/WinterizationSELF-CONTAINED AIR-COOLEDICE MACHINES WATER-COOLEDICE MACHINESChecklist Section Before Calling for ServiceSafety Limit Feature Before Calling for ServiceSection Section Before Calling for ServiceTHIS PAGE INTENTIONALLY LEFT BLANK Part NumberSection Before Calling for ServiceTHIS PAGE INTENTIONALLY LEFT BLANK Part NumberPage 2006 Manitowoc Ice, Inc MANITOWOC ICE, INC