Heatcraft Refrigeration Products 25000102 operation manual Part Load Performance Multipliers

Page 22

 

 

 

 

 

 

 

 

 

 

 

 

Installation and Operations Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 14. Oil Safety Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carlyle

Danfoss

 

Time

 

 

 

Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diff. Psi (bar)

 

Reset

 

 

 

 

 

 

Part No.

Part No.

 

Delay

 

 

 

 

 

 

 

 

 

 

 

 

Cut-In

 

Cut-Out

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

634-2008

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR

60B2101

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P529-2130

 

 

 

45 sec.

 

 

8 – 11

4 - 8

 

 

Manual

 

 

 

 

 

 

634-2050

 

 

 

 

(.55 - .76)

 

(.28 - .55)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR

60B2151

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P529-2100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carlyle

Johnson

 

Time

 

 

 

Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diff. Psi (bar)

 

Reset

 

 

 

 

 

 

Part No.

Part No.

 

Delay

 

 

 

 

 

 

 

 

 

 

 

 

Cut-In

 

Cut-Out

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O6DA660115

P345

 

45 sec.

 

 

8 – 11

4 - 8

 

 

Manual

 

 

 

 

 

 

 

 

(.55 - .76)

 

(.28 - .55)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 15. Part Load Performance Multipliers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multiplication Factor

 

Multiplication Factor

 

 

Compressor Model

 

 

For 1 Bank Unloaded

 

For 2 Bank Unloaded

 

 

 

 

Capacity

 

Power

 

EER

 

Capacity

 

Power

 

 

EER

 

 

All 4 Cylinder Models

 

.49

 

.57

 

 

.86

 

 

-

 

-

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All 6 Cylinder Models

 

.67

 

.73

 

 

.92

 

 

.32

 

.46

 

 

 

.70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 16. Required Differential Pressure for Unloader Operation

 

 

 

 

 

 

 

 

 

 

Suction Pressure

 

 

P Required-Discharge Minus

 

Application

 

 

 

 

Suction Pressure Psi (bar)

 

 

 

Range Psi (bar)

 

 

 

 

 

 

 

 

 

 

 

 

 

O6D

 

 

 

 

 

 

O6E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L.T. R-502, 404A, 507

 

10-25

 

(1.7-2.7)

 

30

 

(2.1)

 

 

30

 

(2.1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M.T. R-502, 404A, 507

 

30-60

 

(3.1-5.2)

 

40

 

(2.8)

 

 

45

 

(3.1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L.T. R-12, 134A

 

10-30

 

(1.7-3.1)

 

30

 

(2.1)

 

 

35

 

(2.4)

 

M.T. R-22 or H.T. R-22

 

30-90

 

(3.1-7.2)

 

50

 

(3.5)

 

 

55

 

(3.8)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multiply compressor rating data by above factors when used with blocked suction unloading

3-Phase Voltage Monitor

The microprocessor-based voltage and phase sensing circuit constantly monitors the three phase voltages to detect harmful power line conditions.When a harmful condition is detected, the phase monitor output relay is deactivated after a specified trip delay. The output relay reactivates after power line conditions return to an acceptable level for a specified amount of time (Restart Delay). The trip delay prevents nuisance tripping due to rapidly fluctuating power line conditions.

The Bicolor LED indicator light is green in normal conditions and red during trip conditions. On initial start-up, if the light is continuously red, the unit electrical phase may need to be reversed. Each main power line should be checked for proper voltage and imbalance prior to reversing a phase. Also check the settings of the Voltage Monitor for proper field condition.

For semi-hermetic compressor units, two of the three power monitor leads on the Voltage Monitor to L1, L2, and L3 may need to be switched. For units with Scroll® or Screw compressors, which are rotation sensitive, two of the main power lines to the compressor unit will have to be switched to match the correct rotation of the compressors. The rotation of Screw and Scroll® compressors has been properly phased in the manufacturing plant prior to shipping.

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Part # 25000102

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Contents Parallel Compressor Systems Table of Contents Unit Designation IntroductionInspection Model DefinitionLocation Of Equipment Indoor Clearances System WarrantyRigging Floor & Foundation RequirementsRoof Mounting Location of Equipment OutdoorGround Mounting Unit Vibration IsolationDecorative Fences Unit AccessVertical Clearance Units in PitsRefrigerant Piping Ventilation Requirements Indoor UnitsElectrical Suction P-TrapsRefrigerant Line Insulation Refrigerant Line SupportTable of Values for L Expansion LoopsRef. Line Amount of Expansion Liquid Line Rise in Feet Refrigerant 10’ Pressure Loss of Liquid RefrigerantsEquivalent Feet of Pipe 20’ 25’ 30’ 40’ 50’ 75’ 100’Suction Line at Suction Temperature Weight of Refrigerants in Copper Lines During OperationLine 40F 20F Recommended Line Sizes for R-404A/R-507 Lengths Liquid Line SizeExpansion Valve 100’ 150’ 200’ 25’Suction Line Size Recommended Line Sizes for R-22Capacity 40˚F 20˚F 10˚F Liquid Line Size Suction Temperature 10˚F12 & R-134A 502 507 & R-404A Recommended Remote Condenser Line SizesNet TotalEvacuation Leak Checking, Evacuation and Start-upStart-up Electric Defrost Refrigerant DistributionOff-Cycle Priority I Hot Gas DefrostSystem Superheat Electronic Control SystemSystem Balancing Evaporator SuperheatTypical Voltage Ranges CompressorsCopeland Compressors 4D/6D Solid State Modules Unloader FactorsApproved Copeland Lubricants Oil Safety SwitchOil Charges Carlyle CompressorsPart Load Performance Multipliers Phase Voltage MonitorRequired Differential Pressure for Unloader Operation Sight Glass & Moisture Indicator Sight Glass Safety Relief DevicesHenry Relief Valve Capacity Rating Discharge Piping TableLiquid Level Switch Auto Reset ModelsManual Reset Models Level Switch TableOil Control Module ReplacementOil Separators Temprite Models Temprite Valve AdjustmentOil Level Regulators Liquid Filter-Driers & Suction Filters Troubleshooting Oil SystemAC&R Model Regulators Sporlan Valve CoSporlan Valve Company CompressorMotorBurnoutCleanupProcedureSuction Filter Replaceable Suction FilterSuperior Valve Company Type DF for cleanupType AFD for cleanup Type F FilterHot Gas Bypass Regulator Adjustment Recommended Valve SettingsField Adjustment Liquid Drain Control MethodControl Settings for R-22 Control SettingsControl Settings for R-404A/R-507 Low Pressure Switch Setting for RmccMonthly General Maintenance ScheduleWeekly QuarterlyDoes Not Run Symptom Cause Remedy CompressorTemperature Unit ShortHigh Suction Symptom Cause Remedy LowSwitch Open Low SuctionService Record System Reference Data