Kenmore 153.33264 manual Replacement Parts, Removing the Burner from the Manifold/ Burner Assembly

Page 30

Replacement Parts

IMPORTANT: The following maintenance procedures are for the FVIR System components and should be performed by a qualified technician.

Replacement parts may be ordered from Sears Parts and Service Centers or by calling 1-800-4-MY-HOME (1-800-469-4663).

When ordering replacement parts, always have the following information ready:

1.model, serial, and product number

2.type of gas

3.item number

4.parts description

See "Parts Order List" section for a list of available repair parts.

Removing the Burner from the Manifold/ Burner Assembly

Natural Gas Burner

1.Take off the burner by removing the two (2) screws located underneath the burner.

2.Check the burner to see if it is dirty or clogged. The burner may be cleaned with soap and hot water (Figure 36).

_:_..d.._-

Scoop side to be

Manifold Door Assembly

 

 

//

on tlqe same side

_View

Port

 

 

Removing the Manifold/Burner Assembly

1.Turn off the gas supply to the water heater at the manual gas shut-off valve. This valve is typically located beside the water heater. Note the position of the shut-off valve in the open/on position then proceed to tum it off (Figure 12).

2.Disconnect power supply to the heater.

3.Remove the outer door. Remove the 2 screw securing the manifold door assembly to the skirt.

4.Disconnect all wiring connectors from the gas control valve/ thermostat (Figure 35). Disconnect the manifold tube at the gas control valve/thermostat.

5.Grasp the manifold tube and push down slightly to free the manifold from the gas control valve/thermostat.

6.Carefully remove the manifold assembly from the burner com- partment. NOTE: Be sure not to damage internal parts (Figure 39).

7.Check the burner to see if it is dirty or clogged. The burner may be cleaned with soap and hot water.

Screws.,

Igniter/Flame

Sense Connector

Burner

(Bottom View)

FIGURE 36.

Replacing the Flame Sense/Hot Surface igniter Assembly

1, Remove the manifold/burner assembly. See Removing the Manifold/Burner Assembly.

2.Lift the retainer clip straight up from the back of the manifold component block (using a flat-blade screwdriver), then remove the manifold component block from the manifold door (Figure 37.)

3.Remove and keep the screw securing the flame sense/hot surface igniter assembly (Figure 37)

4.Remove and discard the old flame sense/hot surface igniter assembly.

5.Route the new flame sense/hot surface igniter connector wire through manifold/burner door opening as shown in figure 37. Secure assembly to bracket using screw removed earlier.

Manifold Tube --,-_

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i

 

PowerSopply

 

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i_I_i, Pressure

 

 

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Transformer

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FV Sensor

Screw

Connector

Igniter/Flame

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Connector

 

 

Sense

 

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Connector

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Control Display,

 

 

 

 

 

 

Anode Rod

 

 

 

 

 

 

Connector

 

FIGURE 35.

 

Flame

Sense/

 

Hot

Surface

Manifold Component_

Igniter

Assembly

Block

 

 

FIGURE 37.

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Contents =I=€di,lld 317997-000Read and follow water heater warnings and instructions Important DefinitionsFire Hazard Improper installation and use may result in property damageFire or Explosion Hazard Explosion HazardVent Connectors Chimney InstallationClearances Accessibility High Altitude Installation Get to know your Water HeaterElectricalConnections SolarInstallation WiringDiagram PoweredAnodeRodOperationSears Installation Service Master Protection AgreementsExcessive Weight Hazard Important Information About This Water Heater153.332620 Natural 40,000 42.6153.332640 189 Natural 40,000 42.6 376or4102 559 57.13 1451 Materials Needed Gas Supply Piping SwitchTransformer Pressure Relief ValveCombustion Air Supply and Ventilation Installation ChecklistWater Heater Location Vent Pipe SystemRemoving the Old Water Heater ManualgasCarbon Monoxide Poisoning Hazard Location RequirementsSite Location SensorHigh Altitude Installation Pmpey Damage HazardMinimum Clearance Locations Gas Piping Gas Pressure TestingGas Pressure Gas Requirements Explosion HazardGas Pipe Capacity Table Atuml Gas Pipe Capacity Table Cue FtJHrUnconfined Space Confined SpaceCarbon Monoxide Warning All Air from Outdoors All Air from the BuildingLouvers and Grilles Minimum FreeDraft Hood Installation Vent Pipe SystemAll Air from Outdoors Through Ventilated Attic Chimney Connection Vent ConnectorsVent Pipe Size Vertical Exhaust Gas VentPiping Installation Venting Gas Vent System With Type B Double Wall Vent PipeTemperature and Pressure Relief Valve Closed System/Thermal Expansion Pmpey Damage HazardTemperature Pressure Relief Valve Relief Valve and Pipe InsulationDischarge Line Solar Installation Electrical ConnectionsFailure to do so can result in death Explosion or fire Manual before changing temperatureOperating Instructions Replace view port if glass is missing Or damagedBurn Hazard Water Heater OperationChecking the Draft Do not touch vent Doing so can result in burnsEmergency Shut Down Water TemperatureBurner Flames RegulationPowered Anode Operation Powered Anode SystemHotter J Temperature and Pressure Relief Valve Explosion Harzard Routine Preventive MaintenanceDraining and Flushing Removing the Manifold/Burner Assembly Replacement PartsRemoving the Burner from the Manifold/ Burner Assembly Replacing the Flame Sense/Hot Surface igniter AssemblyCleaning the Combustion Chamber and Air Diverter Assembly Replacing the Manifold/Burner AssemblyRemoving and Replacing the Gas Control Valve/Thermostat Door Gasket Burner ISlot ViewportReplacing the Gas Valve Start Up Conditions Smoke Odor Safety Shut-off and Thermal SwitchCondensation AIR In Hot Water FaucetsLeakage Checkpoints Pressurized Combustion Chamber System Operational Checklist Possible CausesCorrective Action Power IGN Heating Clean SW, OPEN, and Clean Screen Flashing Open YES Pressurized Combustion Chamber Key Parts Description153.332620 153.332640 Page Managemylife
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