Envision Peripherals R-410A installation manual Troubleshooting, Standard Microprocessor Controls

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ENVISION RESIDENTIAL INSTALLATION MANUAL

Troubleshooting

Standard Microprocessor Controls

To check the unit control board for proper operation:

1)Disconnect thermostat wires at the control board.

2)Jumper the desired test input (Y1, Y2, W, O or G) to the R terminal to simulate a thermostat signal.

3)If control functions properly:

Check for thermostat and field control wiring (use the diagnostic inputs mode).

4)If control responds improperly:

Ensure that component being controlled is functioning (compressor, blower, reversing valve, etc.).

Ensure that wiring from control to the component is functioning (refer to the LED Definition table below and use the diagnostic outputs mode).

If steps above check properly, replace unit control.

LED Definitions and Diagnostics

Standard Microprocessor

 

NORMAL

 

 

 

DIAGNOSTIC MODES

 

 

 

 

LED

 

 

 

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

DISPLAY MODE

INPUTS

OUTPUTS 1

OUTPUTS 2

 

FAULT STATUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Field Selection DIPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2-

 

1 On

SW2-

1 Off

SW2-

 

1 NA

SW2-

 

1 NA

SW2-

 

1 NA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2-

 

6 On

SW2-

6 On

SW2-

 

6 Off

SW2-

 

6 On

SW2-

 

6 Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2-

 

7 On

SW2-

7 On

SW2-

 

7 On

SW2-

 

7 Off

SW2-

 

7 Off

 

 

 

 

 

 

 

 

 

 

 

 

Drain

Drain Pan Overflow

Drain Pan Overflow

 

Y1

Compressor

Blower

Lockout

 

(On or Low)

 

Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water Flow

FP Thermistor (Loop

FP Thermistor (Loop

 

Y2

Compressor

Blower

<15º F, Well<30ºF)

<15º F, Well<30ºF)

 

(On or High)

Medium

 

Lockout

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

High Pressure >600

High Pressure >600

 

O

Reversing Valve

Blower

Pressure

PSI Lockout

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low

Low Pressure <40

Low Pressure <40

 

 

 

 

 

 

 

 

 

Pressure/

PSI Lockout or

 

G

Fan

 

Aux Heat 1

or Comfort Alert

 

 

Compressor

Comfort Alert

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Airflow

ECM2 RPM <100

ECM2 RPM

 

W

DHW Pump

Aux Heat 2

 

RPM

<100 RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status

Microprocessor

Not Used

 

SL1

Loop Pump(s)

Aux Heat 3

Malfunction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DHW Limit

HWL Thermistor

HWL Thermistor

Not Used

 

Aux Heat 4

 

>130º

>130°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DHW Off

DHW Pump

DHW Pump

 

 

 

Switch Off

Switch Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant Systems

To maintain sealed circuit integrity, do not install service gauges unless unit operation appears abnormal. Compare the change in temperature on the air side as well as the water side to the tables on pages 35-36. If the unit’s performance is not within the ranges listed, and the airflow and water flow are known to be correct, gauges should then be installed and super- heat and subcooling numbers calculated. If superheat and subcooling are outside recommended ranges, an adjustment to the refrigerant charge may be necessary.

Note: Refrigerant tests must be made with desuperheater turned “OFF”. Verify that air and water flow rates are at proper levels before servicing the refrigerant circuit.

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Contents Envision Residential Installation Manual Model Nomenclature VoltageTable of Contents Installing Vertical Units General Installation InformationSafety Considerations Moving and StorageInstalling Horizontal Units Horizontal Unit MountingDuct System Water PipingWater Quality Freeze Protection Condensate DrainClosed Loop Ground Source Systems Multiple Units on One Flow CenterOpen Loop Ground Water Systems Solenoid ValveDesuperheater Connections Water Tank PreparationPlumbing Installation Desuperheater StartupElectrical Connections Unit Power ConnectionAccessory Relay GeneralAuxiliary Heat Ratings Pump WiringElectronic Thermostat Unit Electrical Data Single speed with ECM motorPerforming this operation Setting Fan Speed PSCFan Performance Data PSC Setting Fan Speed ECM Fan Performance Data ECMVertical Dimensional Data Top Air DischargeHorizontal Dimensional Data TOP ViewBottomflow Left ReturnPhysical Data Single Speed Single SpeedPhysical Data Dual Capacity Dual CapacityWiring Schematics Envision Single Speed Wiring Schematic 208-230/60/1Envision Single Speed Wiring Schematic 208-230/60/1 ECM 97P774-01 6/29/06 Envision Dual Capacity Wiring Schematic 208-230/60/1- ECM Unit Power 208-230/60/197P774-02 6/29/06 Microprocessor Control Emergency Heat W only ECM2 Airflow Selection DIP Switches SW1Heat, 3rd Stage Y1,Y2,W Dual Capacity Units Cooling OperationCompressor Monitoring/Comfort Alert Comfort Alert Flash CodesComforTalk Fault FlashThermostat Displays DIP Switch Settings Description OFF PositionStartup Steps Before Powering Unit, Check The FollowingUnit Startup Operation Logic Data PSCUnit Operating Parameters Single Speed ModelsDual Capacity Models First Stage OperationPressure Drop GPMStandard Microprocessor Controls TroubleshootingLED Definitions and Diagnostics Refrigerant SystemsPreventive Maintenance Replacement ProceduresManufactured by WFI 9000 Conservation Way Fort Wayne,