Envision Peripherals R-410A installation manual Duct System, Water Piping

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Gasket
Material
Gasket
Support
Sleeve
Stainless Steel Snap Ring
Locking Ring
Figure 4: Swivel Connections (Residential Units)

ENVISION RESIDENTIAL INSTALLATION MANUAL

Duct System

An air outlet collar is provided on vertical top air discharge units and all horizontal units to facilitate a duct connection (vertical bottomflow units have no collar). A flexible connector is recommended for discharge and return air duct connec- tions on metal duct systems. Uninsulated duct should be insulated with a minimum of 1-inch duct insulation. Application of the unit to uninsulated ductwork in an unconditioned space is not recommended as the unit’s performance will be adversely affected.

If the unit is connected to existing ductwork, check the duct system to ensure that it has the capacity to accommodate the air required for the unit application. If the duct is too small, as in the replacement of heating only systems, larger duct- work should be installed. All existing ductwork should be checked for leaks and repaired if necessary.

The duct system should be sized to handle the design airflow quietly and efficiently. To maximize sound attenuation of the unit blower, the supply and return plenums should include an internal duct liner of fiberglass or constructed of ductboard for the first few feet. On systems employing a sheet metal duct system, canvas connectors should be used between the unit and the ductwork. If air noise or excessive airflow is a problem, the blower speed can be changed.

CAUTION: Be sure to remove the shipping material from the blower discharge before con- necting ductwork.

Water Piping

The proper water flow must be provided to each unit whenever the unit operates. To assure proper flow, use pressure/temperature ports to determine the flow rate. These ports should be located at the supply and return water connections on the unit. The proper flow rate cannot be accurately set without measuring the water pressure drop through the refrigerant-to-water heat exchanger.

All source water connections on commercial units are fittings that accept a male pipe thread (MPT). Insert the connectors by hand, then tighten the fitting with a wrench to provide a leakproof joint. When con-

necting to an open loop (groundwater) system, thread any copper MPT fitting into the connector and tighten in the same manner as described above.

All source water connections on residential units are swivel piping fittings (see Figure 4) that accept a 1-inch male pipe thread (MPT) .

The swivel connector has a rubber gasket seal similar to a rubber hose gasket, which when mated to the flush end of any 1-inch threaded pipe

provides a leak-free seal without the need for thread sealing tape or compound. Check to ensure that the rubber seal is in the swivel con- nector prior to attempting any connection. The rubber seals are shipped

attached to the waterline. To make the connection to a ground loop sys- tem, mate the brass connector (supplied in CK4L connector kit) against the rubber gasket in the swivel connector and thread the female locking

ring onto the pipe threads, while maintaining the brass connector in the desired direction. Tighten the connectors by hand, then gently snug the

fitting with pliers to provide a leak-proof joint. When connecting to an open loop (ground water) system, thread any 1-inch MPT fitting (SCH80 PVC or copper) into the swivel connector and tighten in the same manner as noted above. The open and closed loop piping system should include pressure/temperature taps for serviceability.

Never use flexible hoses smaller than 1-inch inside diameter on the unit. Limit hose length to 10 feet per connection. Check carefully for water leaks.

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Contents Envision Residential Installation Manual Model Nomenclature VoltageTable of Contents Installing Vertical Units General Installation InformationSafety Considerations Moving and StorageInstalling Horizontal Units Horizontal Unit MountingDuct System Water PipingWater Quality Freeze Protection Condensate DrainClosed Loop Ground Source Systems Multiple Units on One Flow CenterOpen Loop Ground Water Systems Solenoid ValveDesuperheater Connections Water Tank PreparationPlumbing Installation Desuperheater StartupElectrical Connections Unit Power ConnectionAccessory Relay GeneralPump Wiring Electronic ThermostatAuxiliary Heat Ratings Unit Electrical Data Single speed with ECM motorSetting Fan Speed PSC Fan Performance Data PSCPerforming this operation Setting Fan Speed ECM Fan Performance Data ECMVertical Dimensional Data Top Air DischargeHorizontal Dimensional Data TOP ViewBottomflow Left ReturnPhysical Data Single Speed Single SpeedPhysical Data Dual Capacity Dual CapacityWiring Schematics Envision Single Speed Wiring Schematic 208-230/60/1Envision Single Speed Wiring Schematic 208-230/60/1 ECM 97P774-01 6/29/06 Envision Dual Capacity Wiring Schematic 208-230/60/1- ECM Unit Power 208-230/60/197P774-02 6/29/06 Microprocessor Control Emergency Heat W only ECM2 Airflow Selection DIP Switches SW1Heat, 3rd Stage Y1,Y2,W Dual Capacity Units Cooling OperationCompressor Monitoring/Comfort Alert Comfort Alert Flash CodesFault Flash Thermostat DisplaysComforTalk DIP Switch Settings Description OFF PositionBefore Powering Unit, Check The Following Unit StartupStartup Steps Operation Logic Data PSCUnit Operating Parameters Single Speed ModelsDual Capacity Models First Stage OperationPressure Drop GPMStandard Microprocessor Controls TroubleshootingLED Definitions and Diagnostics Refrigerant SystemsPreventive Maintenance Replacement ProceduresManufactured by WFI 9000 Conservation Way Fort Wayne,