Miller Electric Mechanized Operation, ICE-100TM Mounting Position, Remote Control Receptacle

Page 28

.A complete Parts List is available at www.MillerWelds.com

SECTION 6 − MECHANIZED OPERATION

6-1. ICE-100TM Mounting Position

1

90°

1ICE-100TM Machine Torch

2Square

Use a square to align torch perpen- dicular to the work surface.

2

6-2. Remote Control Receptacle

1

3

 

2

1

7

6

5

4

11

10

9

8

1Remote Control Receptacle RC61

RC61 provides a remote arc start input when using the ICE-100TM machine torch. Connect supplied remote control cable or remote pendant control to receptacle on rear panel. See Section 6-3for remote control cable input and output functions.

14

13

12

 

 

 

804 026-A

 

 

 

 

6-3. Remote Control Cable Functions

 

 

 

 

 

Function

Lead

Socket

Lead Information

 

 

 

 

 

 

 

 

 

White

1

White and red leads connect to a set of customer-supplied remote contacts to

Remote Start

 

 

provide a remote trigger input signal to RC61 sockets 1 and 5 for the remote

 

 

Red

5

start function.

 

 

 

 

 

 

 

 

Black

2

Black and green leads connect to a customer-supplied machine torch drive

 

 

 

device. Normally open contacts close after arc start to provide an output

 

 

 

signal to begin machine torch movement. These contacts can be either dry

 

 

 

(RMT1) or hot [RMT2 (+24 volts dc)] depending on plug position at RMT1 or

Okay To Move

 

 

RMT2 receptacle on Control board PC1.

 

 

 

Green

4

NOTE: The Spectrum 1251 is shipped from the factory with the plug

 

 

 

connected to RMT1 (dry contacts). To power a relay or isolated input module

 

 

 

with +24 volts dc on black lead (socket 2) and circuit common on green lead

 

 

 

(socket 4), see Section 6-4or 6-5.

 

 

 

 

Noise Suppression

Shielding

3

Chassis ground.

 

 

 

 

OM-201 872 Page 24

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Contents OM-201 872D ProcessesDescription File Plasma CuttersFrom Miller to You Table of Contents − Maintenance & Troubleshooting Symbol Usage Marks a special safety messagePlasma Arc Cutting Hazards Cutting can cause fire or explosionExploding Parts can injure Flying Sparks can cause injuryARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Signification des symboles LE Coupage présente un risque de feu ou d’explosionUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierRisque de blessure en cas LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Pieces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessuresLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OUPrincipales normes de sécurité Information sur les champs électromagnétiquesLE Coupage à L’ARC peut causer des interférence Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions − DefinitionsI1max I1eff− Installation SpecificationsDuty Cycle and Overheating Cutting SpeedMovement Do not move or operate unit where it could tip Dimensions And WeightSelecting a Location Connecting Work Clamp and Gas/Air Supply Connecting And Disconnecting TorchElectrical Service Guide Hz Three Phase Input VoltageHz Three Phase Min Grounding Conductor Size In AWGExtension Cord Data Connecting 3-Phase Input Power = GND/PE Earth GroundReinstall power panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator − Operation Power Switch OM-201 872Controls Setting Gas/Air Pressure Trigger Safety LockSetting Gas/Air Pressure 90-120 psiPilot arc starts immediately when trigger is pressed Plasma Cutting System PracticesMaintain approximately a 90 angle to Workpiece surface for proper cutting resultsSequence Of Cutting Operation Sparks go thru metalSequence Of Gouging Operation Set Mode switch to GougeHold torch at approximately Angle to workpiece Sequence Of Piercing Operation Consumables Storage CompartmentRemote Control Receptacle Remote Control Cable Functions− Mechanized Operation ICE-100TM Mounting PositionTurn off and disconnect input power Remote Control Cable Okay To Move+24 Volts DC Hot Contacts For Relay Operation White Remote RedStart Black +24 VDC Green RelayRemote Start Output Input power Turn offWhite Red Green Black Remote Control Cable Shield Sense Tab Remote Voltage Sense ConnectionTools Needed 15/16 Cut Charts Amp Machine Torch Shielded ConsumablesMild Steel Stainless486 140 089 105388 12.7 524 99115,926 502 12,751 706353 60016,256 221 835464 15,037 335Deflector Retaining Cap Tip Electrode Swirl Ring Amp Machine Torch Extended ConsumablesArc Voltage 160 064 106 12.7 397 863140 556 120 12.7 032610 15,494 385 114 896214 435 135 057− Maintenance & Troubleshooting Routine MaintenanceTrouble Lights Checking Shield Cup Shutdown SystemTurn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeChecking Or Replacing Filter Element Troubleshooting Power Source Trouble RemedyTroubleshooting Torch CleanArc goes on and off while cutting Arc goes out while cutting− Electrical Diagram Circuit Diagram For Power Source201 858-A − Parts List Recommended Spare PartsRecommended Spare Parts 215 606 Clip, retainingDrag Shield 40A60A Ring80A Ring Shield Sense Tab* Retaining Cap Tip ElectrodeDeflector Retaining Cap Tip 804 036-A Page Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.
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