Miller Electric ICE-100TM, 1251 manual Amp Machine Torch Extended Consumables, Arc Voltage

Page 38

.A complete Parts List is available at www.MillerWelds.com

100 Amp Machine Torch Extended Consumables

The following cut charts are based on a distance of 3/16 in (4.8 mm) between torch tip and workpiece for all cuts.

Deflector

Retaining Cap

Tip

Electrode

Swirl Ring

ICE-100TM Torch

212 736 219 684 219 683 219 678 219 677

Mild Steel

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

136

0.5

1/4

6.4

210

5,334

138

3,505

 

139

0.5

3/8

9.5

122

3,098

80

2,032

 

142

1.0

1/2

12.7

91

2,311

60

1,524

100

146

1.0

5/8

15.9

57

1,447

37

939

 

151

1.5

3/4

19.0

43

1,092

28

711

 

155

2.0

1

25.4

26

660

17

431

 

160

2.0

1-1/4

31.8

16

406

10

254

Stainless

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

142

0.5

1/4

6.4

240

6,121

153

3,886

 

145

0.5

3/8

9.5

131

3,327

85

2,159

 

148

1.0

1/2

12.7

80

2,032

53

1,346

100

151

1.0

5/8

15.9

51

1,295

33

838

 

156

1.5

3/4

19.0

33

838

22

558

 

161

2.0

1

25.4

22

558

14

355

 

173

2.0

1-1/4

31.8

11

279

7

177

Aluminum

Arc Current Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

144

0.5

1/4

6.4

260

6,604

167

4,242

146

0.5

3/8

9.5

153

3,886

99

2,514

148

1.0

1/2

12.7

107

2,717

72

1,828

100

1.0

5/8

15.9

77

1,955

50

1,270

153

157

1.5

3/4

19.0

51

1,295

33

838

160

2.0

1

25.4

31

787

20

508

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to achieve the best cut characteristics.

OM-201 872 Page 34

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Contents Description OM-201 872DProcesses File Plasma CuttersFrom Miller to You Table of Contents − Maintenance & Troubleshooting Plasma Arc Cutting Hazards Symbol UsageMarks a special safety message Cutting can cause fire or explosionARC Rays can burn eyes and skin Exploding Parts can injureFlying Sparks can cause injury Noise can damage hearingCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information UNE Décharge Électrique peut entraîner la mort Signification des symbolesLE Coupage présente un risque de feu ou d’explosion Identifie un message de sécurité particulierLES Fumées ET LES GAZ peuvent être dangereux Risque de blessure en casLE Bruit peut endommager l’ouïe LE Plasma D’ARC peut entraîner des blessuresLA Chute DE L’APPAREIL peut blesser DES Pieces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULE Coupage à L’ARC peut causer des interférence Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesI1max Symbols And Definitions− Definitions I1eff− Installation SpecificationsDuty Cycle and Overheating Cutting SpeedSelecting a Location Dimensions And WeightMovement Do not move or operate unit where it could tip Connecting Work Clamp and Gas/Air Supply Connecting And Disconnecting TorchHz Three Phase Electrical Service GuideHz Three Phase Input Voltage Min Grounding Conductor Size In AWGExtension Cord Data Connecting 3-Phase Input Power = GND/PE Earth GroundClose panel opening if no connections are made to generator Three-Phase Power ConnectionReinstall power panel Controls Power Switch OM-201 872− Operation Setting Gas/Air Pressure Setting Gas/Air PressureTrigger Safety Lock 90-120 psiMaintain approximately a 90 angle to Pilot arc starts immediately when trigger is pressedPlasma Cutting System Practices Workpiece surface for proper cutting resultsSequence Of Cutting Operation Sparks go thru metalHold torch at approximately Angle to workpiece Set Mode switch to GougeSequence Of Gouging Operation Sequence Of Piercing Operation Consumables Storage Compartment− Mechanized Operation Remote Control ReceptacleRemote Control Cable Functions ICE-100TM Mounting Position+24 Volts DC Hot Contacts For Relay Operation Turn off and disconnect input powerRemote Control Cable Okay To Move White Remote RedStart Black +24 VDC Green RelayRemote Start Output Input power Turn offWhite Red Green Black Remote Control Cable Tools Needed 15/16 Remote Voltage Sense ConnectionShield Sense Tab Mild Steel Cut ChartsAmp Machine Torch Shielded Consumables Stainless388 486 140089 105 12.7 524 991353 15,926 502 12,751706 600464 16,256 221835 15,037 335Arc Voltage Amp Machine Torch Extended ConsumablesDeflector Retaining Cap Tip Electrode Swirl Ring 140 556 120 160 064 10612.7 397 863 12.7 032610 15,494 385 114 896214 435 135 057− Maintenance & Troubleshooting Routine MaintenanceTrouble Lights Checking Shield Cup Shutdown SystemTurn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeChecking Or Replacing Filter Element Troubleshooting Power Source Trouble RemedyArc goes on and off while cutting Troubleshooting TorchClean Arc goes out while cutting− Electrical Diagram Circuit Diagram For Power Source201 858-A Recommended Spare Parts − Parts ListRecommended Spare Parts 215 606 Clip, retaining60A Drag Shield40A RingDeflector Retaining Cap Tip Shield Sense Tab* Retaining Cap Tip Electrode80A Ring 804 036-A Page Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.
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