Miller Electric ICE-100T 16,256 221, 835, 464, 15,037 335, 500 243, 613 144, 718, 702, 194 787

Page 37

.A complete Parts List is available at www.MillerWelds.com

40 Amp Machine Torch Shielded Consumables

The following cut charts are based on a distance of 1/16 in (1.6 mm) between torch and workpiece for all cuts.

Shield Sense Tab* Retaining Cap

Tip

Electrode

Swirl Ring

ICE-100TM Torch

212 732

212 733

212 725

212 724

212 734

226 763

*Shield sense tab 226 763 provides feedback to a compatible torch height controller before starting the cutting process.

.Shield sense tab is located in the consumable storage box on left side of unit wrapper.

Mild Steel

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

142

0.25

14 ga

1.9

640

16,256

221

5,613

 

 

 

 

 

 

 

 

 

40

146

0.5

10 ga

3.4

151

3,835

98

2,489

 

 

 

 

 

 

 

 

147

0.75

3/16

4.7

97

2,464

63

1,600

 

 

 

 

 

 

 

 

 

 

 

149

1

1/4

6.4

74

1,880

48

1,219

 

 

 

 

 

 

 

 

 

Stainless

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

141

0.25

18 ga

1.3

592

15,037

335

8,509

 

 

 

 

 

 

 

 

 

 

144

0.25

16 ga

1.5

374

9,500

243

6,172

 

 

 

 

 

 

 

 

 

40

144

0.25

14 ga

1.9

221

5,613

144

3,658

 

 

 

 

 

 

 

 

147

0.5

10 ga

3.4

107

2,718

70

1,778

 

 

 

 

 

 

 

 

 

 

 

149

0.75

3/16

4.7

67

1,702

44

1,118

 

 

 

 

 

 

 

 

 

 

149

1

1/4

6.4

47

1,194

31

787

 

 

 

 

 

 

 

 

 

Aluminum

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

145

0.25

3/32

2.4

293

7,442

190

4,826

 

 

 

 

 

 

 

 

 

40

149

0.5

1/8

3.2

204

5,182

133

3,378

 

 

 

 

 

 

 

 

 

 

151

1

1/4

6.4

76

1,930

49

1,245

 

 

 

 

 

 

 

 

 

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to achieve the best cut characteristics.

OM-201 872 Page 33

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Contents Processes OM-201 872DDescription File Plasma CuttersFrom Miller to You Table of Contents − Maintenance & Troubleshooting Marks a special safety message Symbol UsagePlasma Arc Cutting Hazards Cutting can cause fire or explosionFlying Sparks can cause injury Exploding Parts can injureARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LE Coupage présente un risque de feu ou d’explosion Signification des symbolesUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierLE Bruit peut endommager l’ouïe Risque de blessure en casLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Organes Mobiles peuvent provoquer des blessures DES Pieces Chaudes peuvent pro- voquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OUInformation sur les champs électromagnétiques Principales normes de sécuritéLE Coupage à L’ARC peut causer des interférence Consignes relatives aux stimulateurs cardiaques− Definitions Symbols And DefinitionsI1max I1effSpecifications − InstallationCutting Speed Duty Cycle and OverheatingMovement Do not move or operate unit where it could tip Dimensions And WeightSelecting a Location Connecting And Disconnecting Torch Connecting Work Clamp and Gas/Air SupplyHz Three Phase Input Voltage Electrical Service GuideHz Three Phase Min Grounding Conductor Size In AWGExtension Cord Data = GND/PE Earth Ground Connecting 3-Phase Input PowerReinstall power panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator − Operation Power Switch OM-201 872Controls Trigger Safety Lock Setting Gas/Air PressureSetting Gas/Air Pressure 90-120 psiPlasma Cutting System Practices Pilot arc starts immediately when trigger is pressedMaintain approximately a 90 angle to Workpiece surface for proper cutting resultsSparks go thru metal Sequence Of Cutting OperationSequence Of Gouging Operation Set Mode switch to GougeHold torch at approximately Angle to workpiece Consumables Storage Compartment Sequence Of Piercing OperationRemote Control Cable Functions Remote Control Receptacle− Mechanized Operation ICE-100TM Mounting PositionRemote Control Cable Okay To Move Turn off and disconnect input power+24 Volts DC Hot Contacts For Relay Operation White Remote RedStart Black +24 VDC Green RelayRemote Start Output Turn off Input powerWhite Red Green Black Remote Control Cable Shield Sense Tab Remote Voltage Sense ConnectionTools Needed 15/16 Amp Machine Torch Shielded Consumables Cut ChartsMild Steel Stainless089 105 486 140388 12.7 524 991706 15,926 502 12,751353 600835 16,256 221464 15,037 335Deflector Retaining Cap Tip Electrode Swirl Ring Amp Machine Torch Extended ConsumablesArc Voltage 12.7 397 863 160 064 106140 556 120 12.7 032114 896 610 15,494 385057 214 435 135Routine Maintenance − Maintenance & TroubleshootingChecking Shield Cup Shutdown System Trouble LightsChecking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsChecking Or Replacing Filter Element Trouble Remedy Troubleshooting Power SourceClean Troubleshooting TorchArc goes on and off while cutting Arc goes out while cuttingCircuit Diagram For Power Source − Electrical Diagram201 858-A Recommended Spare Parts − Parts ListRecommended Spare Parts 215 606 Clip, retaining40A Drag Shield60A Ring80A Ring Shield Sense Tab* Retaining Cap Tip ElectrodeDeflector Retaining Cap Tip 804 036-A Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.
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