Miller Electric ICE-100T Cut Charts, Amp Machine Torch Shielded Consumables, Mild Steel, Aluminum

Page 34

.A complete Parts List is available at www.MillerWelds.com

6-10. Cut Charts

100 Amp Machine Torch Shielded Consumables

The following cut charts are based on a distance of 1/8 in (3.2 mm) between torch and workpiece for all cuts.

Shield Sense Tab* Retaining Cap

Tip

Electrode

Swirl Ring

ICE-100TM Torch

219 687

219 684

219 679

219 678

219 677

226 763

*Shield sense tab 226 763 provides feedback to a compatible torch height controller before starting the cutting process.

.Shield sense tab is located in the consumable storage box on left side of unit wrapper.

Mild Steel

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

152

0.5

1/4

6.4

208

5,283

135

3,429

 

 

 

 

 

 

 

 

 

 

154

0.5

3/8

9.5

119

3,022

77

1,955

 

 

 

 

 

 

 

 

 

 

157

1.0

1/2

12.7

88

2,235

57

1,447

 

 

 

 

 

 

 

 

 

100

159

1.0

5/8

15.9

61

1,549

40

1,016

 

 

 

 

 

 

 

 

 

 

162

1.5

3/4

19.0

47

1,193

26

660

 

 

 

 

 

 

 

 

 

 

164

2.0

1

25.4

28

711

18

457

 

 

 

 

 

 

 

 

 

 

166

2.5

1-1/4

31.8

19

482

12

305

 

 

 

 

 

 

 

 

 

Stainless

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

153

0.5

1/4

6.4

231

5,867

150

3,810

 

 

 

 

 

 

 

 

 

 

157

0.5

3/8

9.5

122

3,099

79

2,006

 

 

 

 

 

 

 

 

 

 

161

1.0

1/2

12.7

79

2,006

52

1,320

 

 

 

 

 

 

 

 

 

100

162

1.0

5/8

15.9

52

1,320

34

863

 

 

 

 

 

 

 

 

 

 

165

1.5

3/4

19.0

39

990

25

635

 

 

 

 

 

 

 

 

 

 

166

2.0

1

25.4

23

584

15

381

 

 

 

 

 

 

 

 

 

 

170

2.5

1-1/4

31.8

14

355

9

228

 

 

 

 

 

 

 

 

 

Aluminum

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

155

0.5

1/4

6.4

253

6,426

164

4,165

 

 

 

 

 

 

 

 

 

 

157

0.5

3/8

9.5

142

3,606

92

2,336

 

 

 

 

 

 

 

 

 

100

161

1.0

1/2

12.7

108

2,743

70

1,778

 

 

 

 

 

 

 

 

162

1.0

5/8

15.9

77

1,955

50

1,270

 

 

 

 

 

 

 

 

 

 

 

163

1.5

3/4

19.0

57

1,447

33

838

 

 

 

 

 

 

 

 

 

 

165

2.0

1

25.4

33

838

21

533

 

 

 

 

 

 

 

 

 

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to achieve the best cut characteristics.

OM-201 872 Page 30

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Contents Description OM-201 872DProcesses File Plasma CuttersFrom Miller to You Table of Contents − Maintenance & Troubleshooting Plasma Arc Cutting Hazards Symbol UsageMarks a special safety message Cutting can cause fire or explosionARC Rays can burn eyes and skin Exploding Parts can injureFlying Sparks can cause injury Noise can damage hearingCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers UNE Décharge Électrique peut entraîner la mort Signification des symbolesLE Coupage présente un risque de feu ou d’explosion Identifie un message de sécurité particulierLES Fumées ET LES GAZ peuvent être dangereux Risque de blessure en casLE Bruit peut endommager l’ouïe LE Plasma D’ARC peut entraîner des blessuresLA Chute DE L’APPAREIL peut blesser DES Pieces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULE Coupage à L’ARC peut causer des interférence Principales normes de sécuritéInformation sur les champs électromagnétiques Consignes relatives aux stimulateurs cardiaquesI1max Symbols And Definitions− Definitions I1eff− Installation SpecificationsDuty Cycle and Overheating Cutting SpeedMovement Do not move or operate unit where it could tip Dimensions And WeightSelecting a Location Connecting Work Clamp and Gas/Air Supply Connecting And Disconnecting TorchHz Three Phase Electrical Service GuideHz Three Phase Input Voltage Min Grounding Conductor Size In AWGExtension Cord Data Connecting 3-Phase Input Power = GND/PE Earth GroundReinstall power panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator − Operation Power Switch OM-201 872Controls Setting Gas/Air Pressure Setting Gas/Air PressureTrigger Safety Lock 90-120 psiMaintain approximately a 90 angle to Pilot arc starts immediately when trigger is pressedPlasma Cutting System Practices Workpiece surface for proper cutting resultsSequence Of Cutting Operation Sparks go thru metalSequence Of Gouging Operation Set Mode switch to GougeHold torch at approximately Angle to workpiece Sequence Of Piercing Operation Consumables Storage Compartment− Mechanized Operation Remote Control ReceptacleRemote Control Cable Functions ICE-100TM Mounting Position+24 Volts DC Hot Contacts For Relay Operation Turn off and disconnect input powerRemote Control Cable Okay To Move White Remote RedStart Black +24 VDC Green RelayRemote Start Output Input power Turn offWhite Red Green Black Remote Control Cable Shield Sense Tab Remote Voltage Sense ConnectionTools Needed 15/16 Mild Steel Cut ChartsAmp Machine Torch Shielded Consumables Stainless388 486 140089 105 12.7 524 991353 15,926 502 12,751706 600464 16,256 221835 15,037 335Deflector Retaining Cap Tip Electrode Swirl Ring Amp Machine Torch Extended ConsumablesArc Voltage 140 556 120 160 064 10612.7 397 863 12.7 032610 15,494 385 114 896214 435 135 057− Maintenance & Troubleshooting Routine MaintenanceTrouble Lights Checking Shield Cup Shutdown SystemTurn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeChecking Or Replacing Filter Element Troubleshooting Power Source Trouble RemedyArc goes on and off while cutting Troubleshooting TorchClean Arc goes out while cutting− Electrical Diagram Circuit Diagram For Power Source201 858-A Recommended Spare Parts − Parts ListRecommended Spare Parts 215 606 Clip, retaining60A Drag Shield40A Ring80A Ring Shield Sense Tab* Retaining Cap Tip ElectrodeDeflector Retaining Cap Tip 804 036-A Page Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

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In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.
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