Miller Electric 1251 15,926 502 12,751, 706, 353, 600, 12.7 067 686, 15.9 787 512, 19.0 559 363

Page 36

.A complete Parts List is available at www.MillerWelds.com

60 Amp Machine Torch Shielded Consumables

The following cut charts are based on a distance of 1/16 in (1.6 mm) between torch and workpiece for all cuts.

Shield Sense Tab* Retaining Cap

Tip

Electrode

Swirl Ring

ICE-100TM Torch

212 732

212 733

219 676

212 724

212 734

226 763

*Shield sense tab 226 763 provides feedback to a compatible torch height controller before starting the cutting process.

.Shield sense tab is located in the consumable storage box on left side of unit wrapper.

Mild Steel

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

134

0

16 ga

1.5

627

15,926

502

12,751

 

 

 

 

 

 

 

 

 

 

134

0

10 ga

3.4

264

6,706

211

5,359

 

 

 

 

 

 

 

 

 

 

138

0.25

1/4

6.4

132

3,353

86

2,184

 

 

 

 

 

 

 

 

 

60

141

0.75

3/8

9.5

63

1,600

41

1,041

 

 

 

 

 

 

 

 

 

 

142

1.5

1/2

12.7

42

1,067

27

686

 

 

 

 

 

 

 

 

 

 

147

1.5

5/8

15.9

31

787

20

512

 

 

 

 

 

 

 

 

 

 

153

1.5

3/4

19.0

22

559

14

363

 

 

 

 

 

 

 

 

 

Stainless

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

134

0

16 ga

1.5

625

15,875

406

10,312

 

 

 

 

 

 

 

 

 

 

136

0.25

10 ga

3.4

244

6,198

159

4,039

 

 

 

 

 

 

 

 

 

 

140

0.5

1/4

6.4

110

2,794

72

1,829

 

 

 

 

 

 

 

 

 

60

145

0.75

3/8

9.5

53

1,346

34

864

 

 

 

 

 

 

 

 

 

 

146

2

1/2

12.7

35

889

23

584

 

 

 

 

 

 

 

 

 

 

149

2

5/8

15.9

26

660

17

429

 

 

 

 

 

 

 

 

 

 

154

2

3/4

19.0

18

457

12

297

 

 

 

 

 

 

 

 

 

Aluminum

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

135

0

1/16

1.6

666

16,916

433

10,995

 

 

 

 

 

 

 

 

 

 

138

0.25

1/8

3.2

400

10,160

260

6,604

 

 

 

 

 

 

 

 

 

60

141

0.75

1/4

6.4

145

3,683

94

2,388

 

 

 

 

 

 

 

 

146

1.5

3/8

9.5

74

1,880

48

1,219

 

 

 

 

 

 

 

 

 

 

 

150

1.5

1/2

12.7

51

1,295

30

762

 

 

 

 

 

 

 

 

 

 

153

1.5

5/8

15.9

33

838

21

545

 

 

 

 

 

 

 

 

 

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to achieve the best cut characteristics.

OM-201 872 Page 32

Image 36
Contents OM-201 872D ProcessesDescription File Plasma CuttersFrom Miller to You Table of Contents − Maintenance & Troubleshooting Symbol Usage Marks a special safety messagePlasma Arc Cutting Hazards Cutting can cause fire or explosionExploding Parts can injure Flying Sparks can cause injuryARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Signification des symboles LE Coupage présente un risque de feu ou d’explosionUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierRisque de blessure en cas LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Pieces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessuresLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OUPrincipales normes de sécurité Information sur les champs électromagnétiquesLE Coupage à L’ARC peut causer des interférence Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions − DefinitionsI1max I1eff− Installation SpecificationsDuty Cycle and Overheating Cutting SpeedDimensions And Weight Movement Do not move or operate unit where it could tipSelecting a Location Connecting Work Clamp and Gas/Air Supply Connecting And Disconnecting TorchElectrical Service Guide Hz Three Phase Input VoltageHz Three Phase Min Grounding Conductor Size In AWGExtension Cord Data Connecting 3-Phase Input Power = GND/PE Earth GroundThree-Phase Power Connection Reinstall power panelClose panel opening if no connections are made to generator Power Switch OM-201 872 − OperationControls Setting Gas/Air Pressure Trigger Safety LockSetting Gas/Air Pressure 90-120 psiPilot arc starts immediately when trigger is pressed Plasma Cutting System PracticesMaintain approximately a 90 angle to Workpiece surface for proper cutting resultsSequence Of Cutting Operation Sparks go thru metalSet Mode switch to Gouge Sequence Of Gouging OperationHold torch at approximately Angle to workpiece Sequence Of Piercing Operation Consumables Storage CompartmentRemote Control Receptacle Remote Control Cable Functions− Mechanized Operation ICE-100TM Mounting PositionTurn off and disconnect input power Remote Control Cable Okay To Move+24 Volts DC Hot Contacts For Relay Operation White Remote RedStart Black +24 VDC Green RelayRemote Start Output Input power Turn offWhite Red Green Black Remote Control Cable Remote Voltage Sense Connection Shield Sense TabTools Needed 15/16 Cut Charts Amp Machine Torch Shielded ConsumablesMild Steel Stainless486 140 089 105388 12.7 524 99115,926 502 12,751 706353 60016,256 221 835464 15,037 335Amp Machine Torch Extended Consumables Deflector Retaining Cap Tip Electrode Swirl RingArc Voltage 160 064 106 12.7 397 863140 556 120 12.7 032610 15,494 385 114 896214 435 135 057− Maintenance & Troubleshooting Routine MaintenanceTrouble Lights Checking Shield Cup Shutdown SystemTurn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeChecking Or Replacing Filter Element Troubleshooting Power Source Trouble RemedyTroubleshooting Torch CleanArc goes on and off while cutting Arc goes out while cutting− Electrical Diagram Circuit Diagram For Power Source201 858-A − Parts List Recommended Spare PartsRecommended Spare Parts 215 606 Clip, retainingDrag Shield 40A60A RingShield Sense Tab* Retaining Cap Tip Electrode 80A RingDeflector Retaining Cap Tip 804 036-A Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.