Miller Electric ICE-100TM, 1251 manual 214 435 135, 057

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.A complete Parts List is available at www.MillerWelds.com

40 Amp Machine Torch Extended Consumables

The following cut charts are based on a distance of 3/16 in (4.8 mm) between torch tip and workpiece for all cuts.

Deflector

Retaining Cap

Tip

Electrode

Swirl Ring

ICE-100TM Torch

212 736 212 733 212 729 212 724 212 734

Mild Steel

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

126

0

14 ga

1.9

320

8,128

214

5,435

 

 

 

 

 

 

 

 

 

40

134

0.75

3/16

4.8

95

2,413

63

1,600

 

 

 

 

 

 

 

 

 

 

138

1

1/4

6.4

73

1,854

49

1,245

 

 

 

 

 

 

 

 

 

Stainless

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

123

0

18 ga

1.3

515

13,081

328

8,331

 

 

 

 

 

 

 

 

 

40

130

0.25

14 ga

1.9

222

5,638

145

3,683

 

 

 

 

 

 

 

 

 

 

138

1

1/4

6.4

50

1,270

35

889

 

 

 

 

 

 

 

 

 

Aluminum

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

40

148

0.5

1/8

3.2

214

5,435

135

3,429

 

 

 

 

 

 

 

 

150

1

1/4

6.4

81

2,057

52

1,320

 

 

 

 

 

 

 

 

 

 

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to achieve the best cut characteristics.

OM-201 872 Page 37

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Contents Processes OM-201 872DDescription File Plasma CuttersFrom Miller to You Table of Contents − Maintenance & Troubleshooting Marks a special safety message Symbol UsagePlasma Arc Cutting Hazards Cutting can cause fire or explosionFlying Sparks can cause injury Exploding Parts can injureARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information LE Coupage présente un risque de feu ou d’explosion Signification des symbolesUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierLE Bruit peut endommager l’ouïe Risque de blessure en casLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Organes Mobiles peuvent provoquer des blessures DES Pieces Chaudes peuvent pro- voquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OUInformation sur les champs électromagnétiques Principales normes de sécuritéLE Coupage à L’ARC peut causer des interférence Consignes relatives aux stimulateurs cardiaques− Definitions Symbols And DefinitionsI1max I1effSpecifications − InstallationCutting Speed Duty Cycle and OverheatingSelecting a Location Dimensions And WeightMovement Do not move or operate unit where it could tip Connecting And Disconnecting Torch Connecting Work Clamp and Gas/Air SupplyHz Three Phase Input Voltage Electrical Service GuideHz Three Phase Min Grounding Conductor Size In AWGExtension Cord Data = GND/PE Earth Ground Connecting 3-Phase Input PowerClose panel opening if no connections are made to generator Three-Phase Power ConnectionReinstall power panel Controls Power Switch OM-201 872− Operation Trigger Safety Lock Setting Gas/Air PressureSetting Gas/Air Pressure 90-120 psiPlasma Cutting System Practices Pilot arc starts immediately when trigger is pressedMaintain approximately a 90 angle to Workpiece surface for proper cutting resultsSparks go thru metal Sequence Of Cutting OperationHold torch at approximately Angle to workpiece Set Mode switch to GougeSequence Of Gouging Operation Consumables Storage Compartment Sequence Of Piercing OperationRemote Control Cable Functions Remote Control Receptacle− Mechanized Operation ICE-100TM Mounting PositionRemote Control Cable Okay To Move Turn off and disconnect input power+24 Volts DC Hot Contacts For Relay Operation White Remote RedStart Black +24 VDC Green RelayRemote Start Output Turn off Input powerWhite Red Green Black Remote Control Cable Tools Needed 15/16 Remote Voltage Sense ConnectionShield Sense Tab Amp Machine Torch Shielded Consumables Cut ChartsMild Steel Stainless089 105 486 140388 12.7 524 991706 15,926 502 12,751353 600835 16,256 221464 15,037 335Arc Voltage Amp Machine Torch Extended ConsumablesDeflector Retaining Cap Tip Electrode Swirl Ring 12.7 397 863 160 064 106140 556 120 12.7 032114 896 610 15,494 385057 214 435 135Routine Maintenance − Maintenance & TroubleshootingChecking Shield Cup Shutdown System Trouble LightsChecking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsChecking Or Replacing Filter Element Trouble Remedy Troubleshooting Power SourceClean Troubleshooting TorchArc goes on and off while cutting Arc goes out while cuttingCircuit Diagram For Power Source − Electrical Diagram201 858-A Recommended Spare Parts − Parts ListRecommended Spare Parts 215 606 Clip, retaining40A Drag Shield60A RingDeflector Retaining Cap Tip Shield Sense Tab* Retaining Cap Tip Electrode80A Ring 804 036-A Page Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.
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