Miller Electric ICE-100TM 486 140, 089 105, 388, 12.7 524 991, 15.9 016 660, 19.0 787 508, 108

Page 35

.A complete Parts List is available at www.MillerWelds.com

80 Amp Machine Torch Shielded Consumables

The following cut charts are based on a distance of 1/16 in (1.6 mm) between torch and workpiece for all cuts.

Shield Sense Tab* Retaining Cap

Tip

Electrode

Swirl Ring

ICE-100TM Torch

212 732

212 733

212 726

212 724

212 734

226 763

*Shield sense tab 226 763 provides feedback to a compatible torch height controller before starting the cutting process.

.Shield sense tab is located in the consumable storage box on left side of unit wrapper.

Mild Steel

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

133

0.25

3/16

4.8

216

5,486

140

3,556

 

 

 

 

 

 

 

 

 

 

134

0.5

1/4

6.4

161

4,089

105

2,667

 

 

 

 

 

 

 

 

 

 

137

0.5

3/8

9.5

94

2,388

61

1,549

 

 

 

 

 

 

 

 

 

80

141

0.5

1/2

12.7

60

1,524

39

991

 

 

 

 

 

 

 

 

145

1.0

5/8

15.9

40

1,016

26

660

 

 

 

 

 

 

 

 

 

 

 

148

N/A

3/4

19.0

31

787

20

508

 

 

 

 

 

 

 

 

 

 

150

N/A

7/8

22.2

23

584

15

381

 

 

 

 

 

 

 

 

 

 

156

N/A

1

25.4

16

406

10

254

 

 

 

 

 

 

 

 

 

Stainless

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

134

0.25

3/16

4.8

216

5,486

140

3,556

 

 

 

 

 

 

 

 

 

 

136

0.5

1/4

6.4

158

4,013

103

2,616

 

 

 

 

 

 

 

 

 

 

140

0.75

3/8

9.5

83

2,108

54

1,372

 

 

 

 

 

 

 

 

 

80

142

0.75

1/2

12.7

50

1,270

33

838

 

 

 

 

 

 

 

 

 

 

145

N/A

5/8

15.9

34

864

22

559

 

 

 

 

 

 

 

 

 

 

150

N/A

3/4

19.0

24

610

16

406

 

 

 

 

 

 

 

 

 

 

153

N/A

1

25.4

14

356

9

229

 

 

 

 

 

 

 

 

 

Aluminum

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

134

0.25

1/8

3.2

454

11,532

295

7,493

 

 

 

 

 

 

 

 

 

 

139

0.25

1/4

6.4

176

4,470

114

2,896

 

 

 

 

 

 

 

 

 

80

144

0.75

3/8

9.5

121

3,073

60

1,524

 

 

 

 

 

 

 

 

 

 

146

0.75

1/2

12.7

75

1,905

37

940

 

 

 

 

 

 

 

 

 

 

154

N/A

3/4

19.0

37

940

19

483

 

 

 

 

 

 

 

 

 

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to achieve the best cut characteristics.

OM-201 872 Page 31

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Contents File Plasma Cutters OM-201 872DProcesses DescriptionFrom Miller to You Table of Contents − Maintenance & Troubleshooting Cutting can cause fire or explosion Symbol UsageMarks a special safety message Plasma Arc Cutting HazardsNoise can damage hearing Exploding Parts can injureFlying Sparks can cause injury ARC Rays can burn eyes and skinCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Identifie un message de sécurité particulier Signification des symbolesLE Coupage présente un risque de feu ou d’explosion UNE Décharge Électrique peut entraîner la mortLE Plasma D’ARC peut entraîner des blessures Risque de blessure en casLE Bruit peut endommager l’ouïe LES Fumées ET LES GAZ peuvent être dangereuxRisque D’INCENDIE OU DES Pieces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures LA Chute DE L’APPAREIL peut blesserConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques LE Coupage à L’ARC peut causer des interférenceI1eff Symbols And Definitions− Definitions I1maxSpecifications − InstallationCutting Speed Duty Cycle and OverheatingSelecting a Location Dimensions And WeightMovement Do not move or operate unit where it could tip Connecting And Disconnecting Torch Connecting Work Clamp and Gas/Air SupplyMin Grounding Conductor Size In AWG Electrical Service GuideHz Three Phase Input Voltage Hz Three PhaseExtension Cord Data = GND/PE Earth Ground Connecting 3-Phase Input PowerClose panel opening if no connections are made to generator Three-Phase Power ConnectionReinstall power panel Controls Power Switch OM-201 872− Operation 90-120 psi Setting Gas/Air PressureTrigger Safety Lock Setting Gas/Air PressureWorkpiece surface for proper cutting results Pilot arc starts immediately when trigger is pressedPlasma Cutting System Practices Maintain approximately a 90 angle toSparks go thru metal Sequence Of Cutting OperationHold torch at approximately Angle to workpiece Set Mode switch to GougeSequence Of Gouging Operation Consumables Storage Compartment Sequence Of Piercing OperationICE-100TM Mounting Position Remote Control ReceptacleRemote Control Cable Functions − Mechanized OperationWhite Remote RedStart Black +24 VDC Green Relay Turn off and disconnect input powerRemote Control Cable Okay To Move +24 Volts DC Hot Contacts For Relay OperationRemote Start Output Turn off Input powerWhite Red Green Black Remote Control Cable Tools Needed 15/16 Remote Voltage Sense ConnectionShield Sense Tab Stainless Cut ChartsAmp Machine Torch Shielded Consumables Mild Steel12.7 524 991 486 140089 105 388600 15,926 502 12,751706 35315,037 335 16,256 221835 464Arc Voltage Amp Machine Torch Extended ConsumablesDeflector Retaining Cap Tip Electrode Swirl Ring 12.7 032 160 064 10612.7 397 863 140 556 120114 896 610 15,494 385057 214 435 135Routine Maintenance − Maintenance & TroubleshootingChecking Shield Cup Shutdown System Trouble LightsChecking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsChecking Or Replacing Filter Element Trouble Remedy Troubleshooting Power SourceArc goes out while cutting Troubleshooting TorchClean Arc goes on and off while cuttingCircuit Diagram For Power Source − Electrical Diagram201 858-A 215 606 Clip, retaining − Parts ListRecommended Spare Parts Recommended Spare PartsRing Drag Shield40A 60ADeflector Retaining Cap Tip Shield Sense Tab* Retaining Cap Tip Electrode80A Ring 804 036-A Page Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.
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