Miller Electric PipePro Dual manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 4/05

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Description OM-230 009FProcesses File MIG GmawFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux Risque D’INCENDIE OU D’EXPLO- Sion LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-230 009 Drive rolls can injure fingers Disconnect input plug or power before working on machine− Definitions Keep your head out of the fumes− Introduction Symbols And DefinitionsSpecifications Rating− Installation Typical Connection Diagram For MIG EquipmentTypical Connection Diagram For TIG Equipment Typical Connection Diagram For Stick Equipment Rear Panel Connections And Rotating Drive Assembly Pin Plug Information Pin Pin InformationInstalling And Threading Welding Wire Right Side Motor Control Board PC1 Left Side Motor PC101 Setting Internal DIP SwitchesCurrent Detect Override OFF Factory Default S1-1 And S1-2 Automatic Run-In OFF S1-1 And S1-2Tools Needed Remove wrapper DIP Switch S1 And S4 Display Board DIP Switch SettingsFactory Set Default Settings For DIP Switches S1 And S4 − Operation Power SwitchLeft/Right Select Switch Operational TermsSee Jog/Purge SwitchFront Panel Controls Time secUpper Display Program Push ButtonUpper Display Upper Display Push ButtonSetup Push Button Lower DisplaySequence Push Button Adjust ControlWelding Sequence Diagram WeldAuxiliary Menus Range Locks Wire Feed Speed UnitsWhen the Setup button is pressed again, the menu repeats Software Revision LevelRemote-14 Receptacle Information At the same time, as bothOptional Dual Schedule Switch Diagrams − Setting Sequence Parameters− Setting Dual Schedule Parameters Sequence Parameters In a ProgramLED3-Related Error Indications DiagnosticsIndicates a com Indicates a trigger Munication error Error Disconnect power before maintaining − Maintenance & TroubleshootingRoutine Maintenance = Check ~ = Clean = Replace Reference EveryTrouble Remedy TroubleshootingDisconnect power before troubleshooting Material Thickness Gauge − Electrical Diagram Circuit Diagram229 867-A − Parts List 21 −2Part Description Quantity Control Box GS1,101 219 Drive Assembly, Wire Drive Assembly, Wire -1Item203 Roll Drive Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll Drive KitSupport ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s