Miller Electric PipePro Dual manual Diagnostics, LED3-Related Error Indications

Page 34

8-2. Diagnostics

 

1

LED3 On Right Side Motor

 

3

Control Board PC101

2

2

LED4 On Dual Board PC70

3

LED3 On Left Side Motor

 

 

 

Control Board PC1

1

804 804-A

. Note: The error messages

are shown on the upper

Left Side Motor Control Board PC1

ERR

 

 

ERR

 

 

ERR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM1

 

 

TRG1

 

 

TCH1

 

 

 

 

 

 

 

Indicates a com-

 

 

Indicates a trigger

 

Indicates a

munication error.

 

 

error.

 

tachometer error.

ERR

MTR1

Indicates a motor error.

and lower displays to indi-

cate specific errors. Ex-

planations are in the text

below:

Right Side Motor Control Board PC101

ERR

 

 

ERR

 

 

ERR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM2

 

 

TRG2

 

 

TCH2

 

 

 

 

 

 

 

Indicates a com-

 

 

Indicates a trigger

 

Indicates a

munication error.

 

 

error.

 

tachometer error.

ERR

MTR2

Indicates a motor error.

Dual Board PC70

ERR

Indicates a

COM3 communicationerror.

LED3-Related Error Indications

Error conditions are indicated by LED3 on PC1, PC101, and LED4 on PC70. To view LED3, 4 turn Off unit, remove wrapper, and turn unit On.

The LED blinks in a 2.5 second cycle. The number of blinks in this period indicates the type of error.

The priority of the errors is related to the num- ber of blinks indicating the error. The more blinks, the more severe the error (motor error is top priority). A higher priority error overrides a lower one (if a motor error and a communica- tion error existed, the light would blink four times for the motor error).

Since blink On time and blink Off time are equal in a four-blink cycle, the four−blink se- quence appears as a constant blink.

1 blink = Communication Error

2 blinks = Trigger Error

3 blinks = Tach Error

4 blinks = Motor Error

•The communication error occurs 2.5 sec- onds after a loss of communication between the motor and the Front Panel board or Dual board. The user may continue to weld with this error.

•The trigger error occurs if the user has the trigger held for more than two minutes with- out striking an arc (providing current over- ride is not enabled), or if the user holds the trigger past the postflow phase in a timed weld. This error also occurs if the trigger is held when the feeder is powered up. The er- ror may be cleared by releasing the trigger.

•The tach error occurs 2 seconds after the loss of tachometer feedback. The user may continue to weld with this error. The motor speed is regulated through the monitoring of voltage and current.

•The motor error indicates that the motor has been drawing too much current for too long.

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Contents Description OM-230 009FProcesses File MIG GmawFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion Risque D’INCENDIE OU D’EXPLO- Sion LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-230 009 Drive rolls can injure fingers Disconnect input plug or power before working on machine− Definitions Keep your head out of the fumes− Introduction Symbols And DefinitionsSpecifications Rating− Installation Typical Connection Diagram For MIG EquipmentTypical Connection Diagram For TIG Equipment Typical Connection Diagram For Stick Equipment Rear Panel Connections And Rotating Drive Assembly Pin Plug Information Pin Pin InformationInstalling And Threading Welding Wire Right Side Motor Control Board PC1 Left Side Motor PC101 Setting Internal DIP SwitchesCurrent Detect Override OFF Factory Default S1-1 And S1-2 Automatic Run-In OFF S1-1 And S1-2Factory Set Default Settings For DIP Switches S1 And S4 Display Board DIP Switch SettingsTools Needed Remove wrapper DIP Switch S1 And S4 − Operation Power SwitchLeft/Right Select Switch Operational TermsSee Jog/Purge SwitchFront Panel Controls Time secUpper Display Program Push ButtonUpper Display Upper Display Push ButtonSetup Push Button Lower DisplaySequence Push Button Adjust ControlWelding Sequence Diagram WeldAuxiliary Menus Range Locks Wire Feed Speed Units When the Setup button is pressed again, the menu repeats Software Revision LevelRemote-14 Receptacle Information At the same time, as bothOptional Dual Schedule Switch Diagrams − Setting Sequence Parameters− Setting Dual Schedule Parameters Sequence Parameters In a ProgramIndicates a com Indicates a trigger Munication error Error DiagnosticsLED3-Related Error Indications Disconnect power before maintaining − Maintenance & TroubleshootingRoutine Maintenance = Check ~ = Clean = Replace Reference EveryDisconnect power before troubleshooting TroubleshootingTrouble Remedy Material Thickness Gauge − Electrical Diagram Circuit Diagram229 867-A − Parts List 21 −2Part Description Quantity Control Box GS1,101 219 Drive Assembly, Wire Drive Assembly, Wire -1Item203 Roll Drive Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll Drive KitYour distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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