Miller Electric PipePro Dual manual Maintenance & Troubleshooting, Routine Maintenance

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SECTION 9 − MAINTENANCE & TROUBLESHOOTING

9-1. Routine Maintenance

! Disconnect power before maintaining.

 

n = Check

~ = Clean

l = Replace

 

Reference

Every

 

 

 

 

Section 5-4

3

 

 

 

 

 

Months

 

 

 

 

 

 

l Unreadable Labels

~ Weld Terminals

nl Weld Cable

l Cracked Parts

 

 

 

 

 

Section 5-4

 

n 14-Pin Cord

n Gas Hose and Fittings

n Gun Cable

 

Every

 

 

 

 

 

6

 

 

 

 

 

Months

Or

 

 

 

 

 

~ Inside Unit

~ Drive Rolls

 

 

 

OM-230 009 Page 31

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Contents File MIG Gmaw OM-230 009FProcesses DescriptionFrom Miller to You Table of Contents Page HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-230 009 Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Drive rolls can injure fingersRating Symbols And DefinitionsSpecifications − IntroductionTypical Connection Diagram For MIG Equipment − InstallationTypical Connection Diagram For TIG Equipment Typical Connection Diagram For Stick Equipment Rear Panel Connections And Rotating Drive Assembly Pin Pin Information Pin Plug InformationInstalling And Threading Welding Wire Automatic Run-In OFF S1-1 And S1-2 Setting Internal DIP SwitchesCurrent Detect Override OFF Factory Default S1-1 And S1-2 Right Side Motor Control Board PC1 Left Side Motor PC101Tools Needed Remove wrapper DIP Switch S1 And S4 Display Board DIP Switch SettingsFactory Set Default Settings For DIP Switches S1 And S4 Operational Terms Power SwitchLeft/Right Select Switch − OperationTime sec Jog/Purge SwitchFront Panel Controls SeeUpper Display Push Button Program Push ButtonUpper Display Upper DisplayLower Display Setup Push ButtonWeld Adjust ControlWelding Sequence Diagram Sequence Push ButtonAuxiliary Menus Software Revision Level Wire Feed Speed UnitsWhen the Setup button is pressed again, the menu repeats Range LocksAt the same time, as both Remote-14 Receptacle InformationSequence Parameters In a Program − Setting Sequence Parameters− Setting Dual Schedule Parameters Optional Dual Schedule Switch DiagramsLED3-Related Error Indications DiagnosticsIndicates a com Indicates a trigger Munication error Error = Check ~ = Clean = Replace Reference Every − Maintenance & TroubleshootingRoutine Maintenance Disconnect power before maintainingTrouble Remedy TroubleshootingDisconnect power before troubleshooting Material Thickness Gauge Circuit Diagram − Electrical Diagram229 867-A 21 −2 − Parts ListPart Description Quantity Control Box GS1,101 219 Drive Assembly, Wire -1Item Drive Assembly, Wire203 Roll Drive Kit Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll DriveSupport ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact