Miller Electric PipePro Dual manual GS1,101 219

Page 43

Item

Dia.

 

 

Part

Description

Quantity

No.

Mkgs.

 

 

No.

 

 

 

 

 

Figure 11-2. Control Box (Continued)

 

 

 

 

 

 

 

. . . 20 .

. GS1,101

 

. . . 219 047

. . Valve, 40VDC 2Way Custom Port 1/8 Orf W/Frict

. . . 2

. . . 21 .

. . . . . . . . . .

.

. . .

010 494

. . Bushing, Snap−In Nyl 1.375 Id X 1.750 Mtg Hole

. . . 2

. . . 22 .

. . . . . . . . . .

.

. . .

134 201

. . Stand−Off Support, Pc Card .312/.375W/Post&lock .43

. . . 17

. . . 23 .

. . . . . . . . . .

.

. . .

204 721

. . Enclosure, Control

. . . 1

. . . 24

L13,21,27,113 . 213 030

. . Core, Toroidal 19.00mm Id X 29.01mm Od X 7.62mm Th

. . . 4

. . . 25 .

. . . PC3 . . . . . 229 724

. . Circuit Card Assy, Remote Control

. . . 1

. . . 26 .

. . . . . . . . . .

.

. . .

229 745

. . Panel, Front

. . . 1

. . . 27 .

. . . . . . . . . .

.

. . .

. . . . . . . . .

. . Nameplate, Lower (Order By Model Or Serial Number)

. . . 1

. . . 28 .

. . S2,102 . . . . 200 295

. . Switch, Rocker Spdt 15A 12V (On)−Off−(On)

. . . 2

. . . 29 .

. . . S100 .

.

. . .

201 641

. . Switch, Rocker Spdt 15A 12V (On)−Off−(On) W/Leds

. . . 1

. . . 30 .

. . . . . . . . . .

.

. . .

213 134

. . Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring

. . . 1

. . . 31 .

. . . . . . . . . .

.

. . .

. . . . . . . . .

. . Nameplate, Upper (Order By Model Or Serial Number)

. . . 1

. . . 32 .

. RC13,113

. . .

048 282

. . RCPT W/SKTS, (Service Kit)

. . . 2

. . . . . . .

. . . . . . . . . .

.

. . .

134 464

. . Label, Warning General Precautionary Static&Wire Fe

. . . 1

. . . . . . .

. PLG6,28

 

. . . 115 094

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . . .

PLG1,32,78,

 

 

 

. . . . . . .

. . 79,101

. . . . 202 592

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . . .

. . . PLG4 .

.

. . .

136 810

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . . .

PLG7,27,74,

 

 

 

. . . . . . .

. . . 75,76 .

.

. . .

115 091

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . . .

. . . PLG3 .

.

. . .

115 093

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . . .

. . . PLG5 .

.

. . .

131 204

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . PLG11,21,71,111

131 055

. . Housing Rcpt+Skts, (Service Kit)

. . . 1

. . . . . . .

PLG10,110

. . 130 203

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . . .

. . . PLG2 .

.

. . .

164 899

. . Housing Plug Pins+Skts, (Service Kit)

. . . 1

. . . . . . .

. . PLG34

. . . . 131 052

. . Housing Rcpt+Skts, (Service Kit)

. . . 1

. . . . . . .

. . PLG72

. . . . 115 092

. . Housing Plug+Skts, (Service Kit)

. . . 1

. . . . . . .

. . PLG73

. . . . 148 439

. . Housing Plug Pins+Skts, (Service Kit)

. . . 1

. . . . . . .

. . PLG70 . . . . 150 319

. . Conn, Rect Univ 039 2P/S 1Row Plug Cable

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 009 Page 39

Image 43
Contents File MIG Gmaw OM-230 009FProcesses DescriptionFrom Miller to You Table of Contents Page HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-230 009 Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Drive rolls can injure fingersRating Symbols And DefinitionsSpecifications − IntroductionTypical Connection Diagram For MIG Equipment − InstallationTypical Connection Diagram For TIG Equipment Typical Connection Diagram For Stick Equipment Rear Panel Connections And Rotating Drive Assembly Pin Pin Information Pin Plug InformationInstalling And Threading Welding Wire Automatic Run-In OFF S1-1 And S1-2 Setting Internal DIP SwitchesCurrent Detect Override OFF Factory Default S1-1 And S1-2 Right Side Motor Control Board PC1 Left Side Motor PC101Factory Set Default Settings For DIP Switches S1 And S4 Display Board DIP Switch SettingsTools Needed Remove wrapper DIP Switch S1 And S4 Operational Terms Power SwitchLeft/Right Select Switch − OperationTime sec Jog/Purge SwitchFront Panel Controls SeeUpper Display Push Button Program Push ButtonUpper Display Upper DisplayLower Display Setup Push ButtonWeld Adjust ControlWelding Sequence Diagram Sequence Push ButtonAuxiliary Menus Software Revision Level Wire Feed Speed UnitsWhen the Setup button is pressed again, the menu repeats Range LocksAt the same time, as both Remote-14 Receptacle InformationSequence Parameters In a Program − Setting Sequence Parameters− Setting Dual Schedule Parameters Optional Dual Schedule Switch DiagramsIndicates a com Indicates a trigger Munication error Error DiagnosticsLED3-Related Error Indications = Check ~ = Clean = Replace Reference Every − Maintenance & TroubleshootingRoutine Maintenance Disconnect power before maintainingDisconnect power before troubleshooting TroubleshootingTrouble Remedy Material Thickness Gauge Circuit Diagram − Electrical Diagram229 867-A 21 −2 − Parts ListPart Description Quantity Control Box GS1,101 219 Drive Assembly, Wire -1Item Drive Assembly, Wire203 Roll Drive Kit Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll DriveYour distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact