Miller Electric OM-234 016D manual 030 0.8 mm, 035 0.9 mm

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D. Weld Parameter Chart For Millermatic 180 Model w/Factory Set Non-Wire Speed Tracking Mode

Refer to chart below to select Voltage and Wire Speed based on thickness of material being welded.

1. Number on left of	2. Number on right
slash is Voltage	of slash is Wire
Knob Setting.	Speed Knob Setting.
(Example: 4.5 / 55)	(Example: 4.5 / 55)

(DCEP)

(DCEN)

Stain−

Stainless

less

Steel

(DCEP)

Selecting Wire, Gas and Control Settings for Aluminum

Aluminum	Aluminum 100% Argon	.030” (0.8 mm)
Spool Gun	4043ER	.035” (0.9 mm)


.024” (0.6 mm) #087299	.024”	(0.6 mm)	#194010
.030” (0.8 mm) #000067	.030 − .035” (0.8 − 0.9 mm) #194011
.035” (0.9 mm) #000068	.035 − .045” (0.9 − 1.2 mm) #194012
.045” (1.2 mm) #000069

.Color parameter charts can be downloaded from www. MillerWelds.com or by ordering from a Miller distributor.

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Contents Processes File Wire FeederOM-234 016D DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux Risque D’INCENDIE OU D’EXPLO LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-234 016 Specifications Removing MIG Gun From Welding Power SourceOperation Connecting Spool Gun To Millermatic 140/180 ModelsTurn Off unit, and disconnect input power Connecting Spool Gun To Millermatic 140/180 Polarity Changeover Terminal Block Close doorCorrect Connecting Spool Gun To Millermatic Passport PlusIncorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Controls For Millermatic 140/180 Models Spool Gun Operation On Millermatic 140/180 ModelsWeld Parameter Chart For Millermatic 140 Model w/Auto−SetE Example .030 diameter wire, welding 18 ga. material Example 4 Refer to chart below to select Voltage and Wire Speed based Number on right Slash is Wire Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 030 0.8 mm 035 0.9 mm225 229−E #220179#220179 #202926 OM-234 016 Controls For Millermatic Passport Plus Model Spool Gun Operation On Millermatic Passport Plus Model115/230V Weld Parameter Chart For Millermatic Passport Plus ModelAr / 2.5% CO 0350.9 mm Min/15 230V 100 10/80 10/60 10/90100 235557−AControls For Renegade 180 Model Spool Gun Operation On Renegade 180 Model035 10/90 Weld Parameters For Renegade 180 ModelAluminum 4043 Dcep 030 10/100 Aluminum 4043 Dcep 030 10/75Routine Maintenance = Check = Change ~ = Clean = ReplaceChanging Push Roll Turn Off power at welding power source firstChanging Drive Rolls Changing Lower Drive RollTroubleshooting Changing LinerWelding Techniques Gmaw MIG Aluminum Welding HintsBefore You Start Welding Direction Of WeldingCommon Problems/Troubleshooting Gas Nozzle Contact Tip To Work Contact Tube Recessed 1/8− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s

.030” (0.8 mm)

.035” (0.9 mm)

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