Miller Electric OM-234 016D manual Optional

Page 43

Item

Dia.

Part

 

Quantity

No.

Mkgs.

No.

Description

 

 

 

Figure 7-1. Complete Assembly

 

 

 

 

 

. . . 1 . . . PB1 . . . .

. 186 416 . .

TRIGGER SWITCH

. . . . 1

. . . 2 . . .

. . . . . . . . .

. 186 418 . .

PLASTIC HANDLE

. . . . 1

. . . . . . . . .

. . . . . . . . .

. 209 177 . .

HARDWARE KIT, Spoolmate case

. . . . 1

. . . 3 . . .

. . . . . . . . .

. 196 966 . .

SPOOL COVER ASSY (including)

. . . . 1

. . . 4 . . .

. . . . . . . . .

. 194 622 . . .

. SPOOL DEFENCE SHELL

. . . . 1

. . . 5 . . .

. . . . . . . . .

. 194 623 . . .

. SPOOL SHAFT

. . . . 1

. . . 6 . . .

. . . . . . . . .

. 194 624 . . .

. BUSHING RESISTANCE RUBBER

. . . . 1

. . . 7 . . .

. . . . . . . . .

. 194 625 . . .

. LOCATION BUSHING

. . . . 1

. . . 8 . . .

. . . . . . . . .

. 194 626 . . .

. ADJUSTING NUT

. . . . 1

. . . 9 . . .

. . . . . . . . .

. . . . . . . . . . . . .

. RING, rtng C-clip .140 shaft x .015 thick

. . . . 1

. . . 10 . . .

. . . . . . . . .

. 194 627 . . .

. LOCKING SCREW

. . . . 1

. . . 11 . . .

. . . . . . . . .

. 187 239 . .

COVER, drive roll

. . . . 1

. . . 12 . . .

. . . . . . . . .

. 231 107 . .

STRAIN RELIEF, cable

. . . . 1

. . . 13 . . .

. . . . . . . . .

. 231 108 . .

SPRING, cable

. . . . 1

. . . 14 . . .

. . . . . . . . .

. 226 615 . .

NUT, handle plastic

. . . . 1

. . . 15 . . .

. . . . . . . . .

. 193 999 . .

SPRING, CPRSN .310 OD x .040 wire x 1.380

. . . . 1

. . . 16 . . .

. . . . . . . . .

. 186 415 . .

PRESS ARM W/SHAFT, C-clip washer

. . . . 1

. . . 17 . . .

. . . . . . . . .

. 187 238 . .

BEARING

. . . . 1

. . . 18 . . .

. . . . . . . . .

. 186 414 . .

PUSH ROLL .030/.035 (0.8/0.9 MM)

. . . . 1

. . . 19 . . .

. . . . . . . . .

. 209 079 . .

SCREW M4 x 0.7 x 16

. . . . 1

. . . 20 . . .

. . . . . . . . .

. 209 080 . .

SCREW M4 x 0.7 x 6

. . . . 1

. . . 21 . . .

. . . . . . . . .

. 186 413 . .

DRIVE ROLL .030/.035 (0.8/0.9 MM)

. . . . 1

. . . 18 . . .

. . . . . . . . .

♦199 732 . .

PUSH ROLL UK .023

. . . . 1

. . . 21 . . .

. . . . . . . . .

♦199 731 . .

DRIVE ROLL UK .023

. . . . 1

. . . 22 . . .

. . . . . . . . .

. 186 488 . .

KEY, drive roll 2 mm x 7 mm

. . . . 1

. . . 23 . . .

. . . . . . . . .

. 186 410 . .

INLET GUIDE

. . . . 1

. . . 24 . . .

. . . . . . . . .

. 048 834 . .

CLAMP, circ

. . . . 1

. . . 25 . . .

. . . . . . . . .

. 079 878 . .

CONNECTOR W/SOCKETS

. . . . 1

. . . 26 . . .

. . . . . . . . .

. 194 631 . .

NUT, brass

. . . . 1

. . . 27 . . .

. . . . . . . . .

. 234 233 . .

GEARBOX ASSEMBLY

. . . . 1

. . . 28 . . .

. B2 . . . . . 234 234 . .

MOTOR

. . . . 1

. . . 29 . . .

. . . . . . . . .

. 196 398 . .

BUSS BAR, interconnecting

. . . . 1

. . . 30 . . .

. . . . . . . . .

. 186 404 . .

GUN TUBE ASSEMBLY (including)

. . . . 1

. . . 31 . . .

. . . . . . . . .

. 234 348 . . .

. HEAD TUBE ASSY

. . . . 1

. . . 32 . . .

. . . . . . . . .

. 206 363 . . .

. LINER KIT

. . . . 1

. . . 33 . . .

. . . . . . . . .

. 194 633 . . .

. BARREL

. . . . 1

. . . 34 . . .

. . . . . . . . .

. 209 080 . . .

. SCREW, M4 x 0.7 x 6 mm

. . . . 1

. . . 35 . . .

. . . . . . . . .

. 186 408 . . .

. GAS NIPPLE

. . . . 1

. . . 36 . . .

. . . . . . . . .

. 186 409 . . .

. GAS DIFFUSER

. . . . 1

. . . 37 . . .

. . . . . . . . .

. 186 419 . . .

. CONTACT TIP .030

. . . . 1

. . . 37 . . .

. . . . . . . . .

♦186 406 . . .

. CONTACT TIP .035

. . . . 1

. . . 37 . . .

. . . . . . . . .

♦199 730 . . .

. CONTACT TIP .023

. . . . 1

. . . 38 . . .

. . . . . . . . .

. 186 405 . . .

. NOZZLE

. . . . 1

. . . 39 . . .

. . . . . . . . .

. . 111 400 . .

HOSE, SAE .187 ID X .410 OD X 8.000

. . . . 1

. . . 40 . . .

. . . . . . . . .

. 079 974 . .

O−RING, .500 ID X .103 cs rbr

. . . . 2

. . . 41 . . .

. . . . . . . . .

. 234 236 . .

CONNECTOR, plug

. . . . 1

. . . 42 . . .

. . . . . . . . .

. 234 237 . .

CABLE ASSEMBLY, 12 FT w/connector plug

. . . . 1

♦OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-234 016 Page 39

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Contents Description File Wire FeederOM-234 016D ProcessesFrom Miller to You Table of Contents Page HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLOLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-234 016 Removing MIG Gun From Welding Power Source SpecificationsTurn Off unit, and disconnect input power Connecting Spool Gun To Millermatic 140/180 ModelsOperation Polarity Changeover Terminal Block Close door Connecting Spool Gun To Millermatic 140/180Incorrect Connecting Spool Gun To Millermatic Passport PlusCorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Spool Gun Operation On Millermatic 140/180 Models Controls For Millermatic 140/180 ModelsExample .030 diameter wire, welding 18 ga. material Weld Parameter Chart For Millermatic 140 Model w/Auto−SetENumber on right Slash is Wire Refer to chart below to select Voltage and Wire Speed basedExample 4 Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 035 0.9 mm 030 0.8 mm#220179 #202926 #220179225 229−E OM-234 016 Spool Gun Operation On Millermatic Passport Plus Model Controls For Millermatic Passport Plus ModelAr / 2.5% CO 0350.9 mm Min/15 Weld Parameter Chart For Millermatic Passport Plus Model115/230V 235557−A 100 10/80 10/60 10/90100 230VSpool Gun Operation On Renegade 180 Model Controls For Renegade 180 ModelAluminum 4043 Dcep 030 10/75 Weld Parameters For Renegade 180 ModelAluminum 4043 Dcep 030 10/100 035 10/90= Check = Change ~ = Clean = Replace Routine MaintenanceChanging Lower Drive Roll Turn Off power at welding power source firstChanging Drive Rolls Changing Push RollChanging Liner TroubleshootingDirection Of Welding Gmaw MIG Aluminum Welding HintsBefore You Start Welding Welding TechniquesGas Nozzle Contact Tip To Work Contact Tube Recessed 1/8 Common Problems/Troubleshooting− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact

OM-234 016D specifications

Miller Electric OM-234 016D is a versatile and powerful machine designed for various welding applications. Known for its reliability and efficiency, this model integrates advanced technologies to cater to both professionals and hobbyists in the welding industry.

One of the standout features of the OM-234 016D is its inverter technology, which allows for a more compact and lightweight design compared to traditional welding machines. This technology not only enhances portability but also provides exceptional control over the welding process. The inverter system ensures stable arcs and precise welding performance, contributing to clean and consistent welds across different materials.

The OM-234 016D offers multiple welding modes, including TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas), making it ideal for aluminum, steel, and other metals. The machine is capable of handling a wide range of thicknesses, making it suitable for various applications such as automotive repairs, fabrication, and light industrial work. The dual functionality allows welders to switch between modes effortlessly, adapting to specific project requirements with ease.

Another key characteristic of this model is its intuitive digital display, which provides real-time feedback on welding parameters such as voltage and amperage. This feature offers users greater control over their settings, enabling them to make precise adjustments on the fly. The machine also includes advanced arc stability features that minimize spatter and enhance overall weld quality.

Safety is a priority with the OM-234 016D, equipped with multiple safety features including thermal overload protection and input power monitoring. These functions safeguard the machine against potential damage and ensure optimal performance even under heavy-duty use.

Additionally, this welding machine is designed with user comfort in mind. Its ergonomic handle and compact footprint allow for easy transportation and operation in different environments. Whether working in a garage or on a job site, the OM-234 016D combines convenience with high-performance capabilities.

In summary, the Miller Electric OM-234 016D stands out as a robust option for those seeking a reliable welding solution. Its inverter technology, dual welding modes, user-friendly interface, and safety features make it an excellent choice for a wide range of welding tasks. This machine is a testament to Miller Electric’s commitment to innovation and quality in the welding industry, proving to be an invaluable asset for anyone looking to achieve professional results in their welding projects.
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