Miller Electric OM-234 016D manual California Proposition 65 Warnings, Principal Safety Standards

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1-4. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, P.O. Box 9101, Quincy, MA 02269-9101 (phone: 617-770-3000, website: www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 4221 Walney Road, 5th Floor, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 5060 Mississauga,

For Gasoline Engines:

Engine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm.

For Diesel Engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Ontario, Canada L4W 5NS (phone: 800-463-6727 or in Toronto

416-747-4044, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec- tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036–8002 (phone:

212-642-4900, website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, P.O. Box 9101, Quincy, MA 02269-9101 (phone: 617-770-3000, web- site: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus- try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Super- intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 Regional Offices—phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: “The body of evidence, in the committee’s judgment, has not demonstrated that exposure to power- frequency electric and magnetic fields is a human-health hazard.” However, studies are still going forth and evidence continues to be examined. Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields when welding or cutting.

To reduce magnetic fields in the workplace, use the following procedures:

1.Keep cables close together by twisting or taping them, or using a cable cover.

2.Arrange cables to one side and away from the operator.

3.Do not coil or drape cables around your body.

4.Keep welding power source and cables as far away from opera- tor as practical.

5.Connect work clamp to workpiece as close to the weld as possi- ble.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. If cleared by your doctor, then following the above procedures is recom- mended.

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Contents File Wire Feeder OM-234 016DProcesses DescriptionFrom Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-234 016 Specifications Removing MIG Gun From Welding Power SourceOperation Connecting Spool Gun To Millermatic 140/180 ModelsTurn Off unit, and disconnect input power Connecting Spool Gun To Millermatic 140/180 Polarity Changeover Terminal Block Close doorCorrect Connecting Spool Gun To Millermatic Passport PlusIncorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Controls For Millermatic 140/180 Models Spool Gun Operation On Millermatic 140/180 ModelsWeld Parameter Chart For Millermatic 140 Model w/Auto−SetE Example .030 diameter wire, welding 18 ga. materialExample 4 Refer to chart below to select Voltage and Wire Speed basedNumber on right Slash is Wire Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 030 0.8 mm 035 0.9 mm225 229−E #220179#220179 #202926 OM-234 016 Controls For Millermatic Passport Plus Model Spool Gun Operation On Millermatic Passport Plus Model115/230V Weld Parameter Chart For Millermatic Passport Plus ModelAr / 2.5% CO 0350.9 mm Min/15 100 10/80 10/60 10/90 100230V 235557−AControls For Renegade 180 Model Spool Gun Operation On Renegade 180 ModelWeld Parameters For Renegade 180 Model Aluminum 4043 Dcep 030 10/100035 10/90 Aluminum 4043 Dcep 030 10/75Routine Maintenance = Check = Change ~ = Clean = ReplaceTurn Off power at welding power source first Changing Drive RollsChanging Push Roll Changing Lower Drive RollTroubleshooting Changing LinerGmaw MIG Aluminum Welding Hints Before You Start WeldingWelding Techniques Direction Of WeldingCommon Problems/Troubleshooting Gas Nozzle Contact Tip To Work Contact Tube Recessed 1/8− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

OM-234 016D specifications

Miller Electric OM-234 016D is a versatile and powerful machine designed for various welding applications. Known for its reliability and efficiency, this model integrates advanced technologies to cater to both professionals and hobbyists in the welding industry.

One of the standout features of the OM-234 016D is its inverter technology, which allows for a more compact and lightweight design compared to traditional welding machines. This technology not only enhances portability but also provides exceptional control over the welding process. The inverter system ensures stable arcs and precise welding performance, contributing to clean and consistent welds across different materials.

The OM-234 016D offers multiple welding modes, including TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas), making it ideal for aluminum, steel, and other metals. The machine is capable of handling a wide range of thicknesses, making it suitable for various applications such as automotive repairs, fabrication, and light industrial work. The dual functionality allows welders to switch between modes effortlessly, adapting to specific project requirements with ease.

Another key characteristic of this model is its intuitive digital display, which provides real-time feedback on welding parameters such as voltage and amperage. This feature offers users greater control over their settings, enabling them to make precise adjustments on the fly. The machine also includes advanced arc stability features that minimize spatter and enhance overall weld quality.

Safety is a priority with the OM-234 016D, equipped with multiple safety features including thermal overload protection and input power monitoring. These functions safeguard the machine against potential damage and ensure optimal performance even under heavy-duty use.

Additionally, this welding machine is designed with user comfort in mind. Its ergonomic handle and compact footprint allow for easy transportation and operation in different environments. Whether working in a garage or on a job site, the OM-234 016D combines convenience with high-performance capabilities.

In summary, the Miller Electric OM-234 016D stands out as a robust option for those seeking a reliable welding solution. Its inverter technology, dual welding modes, user-friendly interface, and safety features make it an excellent choice for a wide range of welding tasks. This machine is a testament to Miller Electric’s commitment to innovation and quality in the welding industry, proving to be an invaluable asset for anyone looking to achieve professional results in their welding projects.