Miller Electric OM-234 016D manual Installing Wire Spool And Threading Welding Wire

Page 20

3-6. Installing Wire Spool And Threading Welding Wire

 

 

 

 

 

 

1

Thumb Screw

 

 

 

 

 

 

2

Spool Cover

Tools Needed:

 

 

 

 

 

Remove thumb screw and spool

7

8

 

 

 

cover.

6

 

 

 

3

Hub Tension Nut

 

 

 

 

 

5

 

 

 

 

 

4

Wire Spool

 

 

 

 

 

Install spool so wire feeds from top.

 

 

 

 

 

 

 

 

 

4

 

 

Turn hub tension nut just so a slight

 

 

 

 

 

drag is felt on the wire spool.

 

 

 

 

 

 

 

 

 

 

2

 

5

Push Roll/Lower Drive Roll

 

 

 

 

 

6

Drive Roll Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjustment Opening

 

 

 

 

 

1

7

Drive Roll Release Lever

 

3

 

 

 

 

(Red)

 

 

 

 

 

 

9

 

 

 

 

 

8

Wire Inlet Guide

 

 

 

 

 

9

Contact Tip

 

 

 

 

 

 

10

 

 

 

 

 

10

Nozzle

Remove nozzle and contact tip. Push

 

 

Release red lever.

and hold red lever. Thread wire through

 

 

 

 

 

inlet guide, past push roll/drive roll, and

 

 

 

 

 

out end of gun 2 inches (50 mm).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Install contact tip and nozzle. Reinstall

Turn On welding

spool cover and thumb screw.

power source power.

.Drive roll pressure is preset for .030/.035 aluminum wire. Rotating screw clock- wise decreases drive roll pressure and counterclockwise increases pressure.

Wood

 

Press gun trigger to feed wire to check drive roll

Cut off wire.

pressure. Turn screw enough to prevent slipping.

 

804 985-A

OM-234 016 Page 16

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Contents File Wire Feeder OM-234 016DProcesses DescriptionFrom Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-234 016 Specifications Removing MIG Gun From Welding Power SourceOperation Connecting Spool Gun To Millermatic 140/180 ModelsTurn Off unit, and disconnect input power Connecting Spool Gun To Millermatic 140/180 Polarity Changeover Terminal Block Close doorCorrect Connecting Spool Gun To Millermatic Passport PlusIncorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Controls For Millermatic 140/180 Models Spool Gun Operation On Millermatic 140/180 ModelsWeld Parameter Chart For Millermatic 140 Model w/Auto−SetE Example .030 diameter wire, welding 18 ga. materialExample 4 Refer to chart below to select Voltage and Wire Speed basedNumber on right Slash is Wire Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 030 0.8 mm 035 0.9 mm225 229−E #220179#220179 #202926 OM-234 016 Controls For Millermatic Passport Plus Model Spool Gun Operation On Millermatic Passport Plus Model115/230V Weld Parameter Chart For Millermatic Passport Plus ModelAr / 2.5% CO 0350.9 mm Min/15 100 10/80 10/60 10/90 100230V 235557−AControls For Renegade 180 Model Spool Gun Operation On Renegade 180 ModelWeld Parameters For Renegade 180 Model Aluminum 4043 Dcep 030 10/100035 10/90 Aluminum 4043 Dcep 030 10/75Routine Maintenance = Check = Change ~ = Clean = ReplaceTurn Off power at welding power source first Changing Drive RollsChanging Push Roll Changing Lower Drive RollTroubleshooting Changing LinerGmaw MIG Aluminum Welding Hints Before You Start WeldingWelding Techniques Direction Of WeldingCommon Problems/Troubleshooting Gas Nozzle Contact Tip To Work Contact Tube Recessed 1/8− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

OM-234 016D specifications

Miller Electric OM-234 016D is a versatile and powerful machine designed for various welding applications. Known for its reliability and efficiency, this model integrates advanced technologies to cater to both professionals and hobbyists in the welding industry.

One of the standout features of the OM-234 016D is its inverter technology, which allows for a more compact and lightweight design compared to traditional welding machines. This technology not only enhances portability but also provides exceptional control over the welding process. The inverter system ensures stable arcs and precise welding performance, contributing to clean and consistent welds across different materials.

The OM-234 016D offers multiple welding modes, including TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas), making it ideal for aluminum, steel, and other metals. The machine is capable of handling a wide range of thicknesses, making it suitable for various applications such as automotive repairs, fabrication, and light industrial work. The dual functionality allows welders to switch between modes effortlessly, adapting to specific project requirements with ease.

Another key characteristic of this model is its intuitive digital display, which provides real-time feedback on welding parameters such as voltage and amperage. This feature offers users greater control over their settings, enabling them to make precise adjustments on the fly. The machine also includes advanced arc stability features that minimize spatter and enhance overall weld quality.

Safety is a priority with the OM-234 016D, equipped with multiple safety features including thermal overload protection and input power monitoring. These functions safeguard the machine against potential damage and ensure optimal performance even under heavy-duty use.

Additionally, this welding machine is designed with user comfort in mind. Its ergonomic handle and compact footprint allow for easy transportation and operation in different environments. Whether working in a garage or on a job site, the OM-234 016D combines convenience with high-performance capabilities.

In summary, the Miller Electric OM-234 016D stands out as a robust option for those seeking a reliable welding solution. Its inverter technology, dual welding modes, user-friendly interface, and safety features make it an excellent choice for a wide range of welding tasks. This machine is a testament to Miller Electric’s commitment to innovation and quality in the welding industry, proving to be an invaluable asset for anyone looking to achieve professional results in their welding projects.
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