Miller Electric
OM-234 016D
manual
Electrical Diagrams
Troubleshooting
Specification
Parts list
Electrical Diagrams
Symbol Usage
File Wire Feeder
Maintenance
Safety
Service
Page 39
SECTION 6 − ELECTRICAL DIAGRAMS
186 451
Figure
6-1.
Circuit Diagram For Spoolmate
OM-234
016 Page 35
Page 38
Page 40
Image 39
Page 38
Page 40
Contents
Description
File Wire Feeder
OM-234 016D
Processes
From Miller to You
Table of Contents
Page
HOT Parts can cause severe burns
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Flying Metal or Dirt can injure eyes
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Moving Parts can cause injury
Welding Wire can cause injury
Fire or Explosion hazard
Falling Unit can cause injury
About Implanted Medical Devices
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
LA Chute DE L’APPAREIL peut blesser
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU D’EXPLO
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Information EMF
En ce qui concerne les implants médicaux
OM-234 016
Removing MIG Gun From Welding Power Source
Specifications
Connecting Spool Gun To Millermatic 140/180 Models
Turn Off unit, and disconnect input power
Operation
Polarity Changeover Terminal Block Close door
Connecting Spool Gun To Millermatic 140/180
Connecting Spool Gun To Millermatic Passport Plus
Incorrect
Correct
Connecting Spool Gun To Renegade
Installing Wire Spool And Threading Welding Wire
Spool Gun Operation On Millermatic 140/180 Models
Controls For Millermatic 140/180 Models
Example .030 diameter wire, welding 18 ga. material
Weld Parameter Chart For Millermatic 140 Model w/Auto−SetE
Refer to chart below to select Voltage and Wire Speed based
Number on right Slash is Wire
Example 4
Selecting Wire, Gas and Control Settings for Aluminum
With optional Spool Gun. Order part no
035 0.9 mm
030 0.8 mm
#220179
#220179 #202926
225 229−E
OM-234 016
Spool Gun Operation On Millermatic Passport Plus Model
Controls For Millermatic Passport Plus Model
Weld Parameter Chart For Millermatic Passport Plus Model
Ar / 2.5% CO 0350.9 mm Min/15
115/230V
235557−A
100 10/80 10/60 10/90
100
230V
Spool Gun Operation On Renegade 180 Model
Controls For Renegade 180 Model
Aluminum 4043 Dcep 030 10/75
Weld Parameters For Renegade 180 Model
Aluminum 4043 Dcep 030 10/100
035 10/90
= Check = Change ~ = Clean = Replace
Routine Maintenance
Changing Lower Drive Roll
Turn Off power at welding power source first
Changing Drive Rolls
Changing Push Roll
Changing Liner
Troubleshooting
Direction Of Welding
Gmaw MIG Aluminum Welding Hints
Before You Start Welding
Welding Techniques
Gas Nozzle Contact Tip To Work Contact Tube Recessed 1/8
Common Problems/Troubleshooting
− Electrical Diagrams
Circuit Diagram For Millermatic 140/180
234 419-B
− Parts List
Optional
Page
Page
Page
Service
Your distributor also gives
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
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