Miller Electric OM-234 016D manual Weld Parameter Chart For Millermatic 140 Model w/Auto−SetE

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B. Weld Parameter Chart For Millermatic 140 Model w/Auto−SetE

Auto−Sett − SIMPLE SETUP FOR WELDING MILD STEEL

Example: .030” diameter wire, welding 18 ga. material.

Set uto−

A

.024” Auto−Set*

WELD WIRE

.030” DIAMETER

ATERI AL

t M THI CK NE

S

S

Activate Auto−Sett by selecting the diameter of the welding wire with the WIRE SPEED knob.

Auto−Set light comes on.

Select thickness of the mild steel being welded with the VOLTAGE knob.

Setup complete.

(DCEP)

(DCEP)

(DCEN)

(DCEP)

Selecting Wire, Gas and Control Settings for Aluminum with optional Spool Gun. Order part no. 300371

Aluminum w/

Aluminum 100% Argon

.030” (0.8 mm)

 

 

Opt. Spool Gun

4043ER

.035” (0.9 mm)

 

 

 

 

 

 

 

NOTE: Settings are approximate. Adjust as required. “−−−” Means not recommended.

“*” Thicker materials can be welded using proper technique, joint preparation and multiple passes.

IMPORTANT: Match drive roll groove to diameter of wire being used. Set Tension knob setting to 3 at start. Adjust tension per instructions in the manual.

.Color parameter charts can be downloaded from www. MillerWelds.com or by ordering from a Miller distributor.

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Contents Processes File Wire FeederOM-234 016D DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion Risque D’INCENDIE OU D’EXPLO LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-234 016 Specifications Removing MIG Gun From Welding Power SourceTurn Off unit, and disconnect input power Connecting Spool Gun To Millermatic 140/180 ModelsOperation Connecting Spool Gun To Millermatic 140/180 Polarity Changeover Terminal Block Close doorIncorrect Connecting Spool Gun To Millermatic Passport PlusCorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Controls For Millermatic 140/180 Models Spool Gun Operation On Millermatic 140/180 ModelsWeld Parameter Chart For Millermatic 140 Model w/Auto−SetE Example .030 diameter wire, welding 18 ga. materialNumber on right Slash is Wire Refer to chart below to select Voltage and Wire Speed basedExample 4 Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 030 0.8 mm 035 0.9 mm#220179 #202926 #220179225 229−E OM-234 016 Controls For Millermatic Passport Plus Model Spool Gun Operation On Millermatic Passport Plus ModelAr / 2.5% CO 0350.9 mm Min/15 Weld Parameter Chart For Millermatic Passport Plus Model115/230V 230V 100 10/80 10/60 10/90100 235557−AControls For Renegade 180 Model Spool Gun Operation On Renegade 180 Model035 10/90 Weld Parameters For Renegade 180 ModelAluminum 4043 Dcep 030 10/100 Aluminum 4043 Dcep 030 10/75Routine Maintenance = Check = Change ~ = Clean = ReplaceChanging Push Roll Turn Off power at welding power source firstChanging Drive Rolls Changing Lower Drive RollTroubleshooting Changing LinerWelding Techniques Gmaw MIG Aluminum Welding HintsBefore You Start Welding Direction Of WeldingCommon Problems/Troubleshooting Gas Nozzle Contact Tip To Work Contact Tube Recessed 1/8− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s

OM-234 016D specifications

Miller Electric OM-234 016D is a versatile and powerful machine designed for various welding applications. Known for its reliability and efficiency, this model integrates advanced technologies to cater to both professionals and hobbyists in the welding industry.

One of the standout features of the OM-234 016D is its inverter technology, which allows for a more compact and lightweight design compared to traditional welding machines. This technology not only enhances portability but also provides exceptional control over the welding process. The inverter system ensures stable arcs and precise welding performance, contributing to clean and consistent welds across different materials.

The OM-234 016D offers multiple welding modes, including TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas), making it ideal for aluminum, steel, and other metals. The machine is capable of handling a wide range of thicknesses, making it suitable for various applications such as automotive repairs, fabrication, and light industrial work. The dual functionality allows welders to switch between modes effortlessly, adapting to specific project requirements with ease.

Another key characteristic of this model is its intuitive digital display, which provides real-time feedback on welding parameters such as voltage and amperage. This feature offers users greater control over their settings, enabling them to make precise adjustments on the fly. The machine also includes advanced arc stability features that minimize spatter and enhance overall weld quality.

Safety is a priority with the OM-234 016D, equipped with multiple safety features including thermal overload protection and input power monitoring. These functions safeguard the machine against potential damage and ensure optimal performance even under heavy-duty use.

Additionally, this welding machine is designed with user comfort in mind. Its ergonomic handle and compact footprint allow for easy transportation and operation in different environments. Whether working in a garage or on a job site, the OM-234 016D combines convenience with high-performance capabilities.

In summary, the Miller Electric OM-234 016D stands out as a robust option for those seeking a reliable welding solution. Its inverter technology, dual welding modes, user-friendly interface, and safety features make it an excellent choice for a wide range of welding tasks. This machine is a testament to Miller Electric’s commitment to innovation and quality in the welding industry, proving to be an invaluable asset for anyone looking to achieve professional results in their welding projects.
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