Miller Electric OM-234 016D manual Table of Contents

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4. California Proposition 65 Warnings

4

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION

5

2-1.

Symboles utilisés

5

2-2. Dangers relatifs au soudage à l’arc

5

2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance

7

2-4. Proposition californienne 65 Avertissements

8

2-5. Principales normes de sécurité

9

2-6.

Information EMF

9

SECTION 3 − INSTALLATION

11

3-1.

Specifications

11

3-2. Removing MIG Gun From Welding Power Source

11

3-3. Connecting Spool Gun To Millermatic 140/180 Models

12

3-4. Connecting Spool Gun To Millermatic Passport Plus

14

3-5. Connecting Spool Gun To Renegade 180

15

3-6. Installing Wire Spool And Threading Welding Wire

16

SECTION 4 − OPERATION

17

4-1. Controls For Millermatic 140/180 Models

17

4-2. Controls For Millermatic Passport Plus Model

25

4-3. Controls For Renegade 180 Model

28

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

30

5-1.

Routine Maintenance

30

5-2.

Changing Drive Rolls

31

5-3.

Changing Liner

32

5-4.

Troubleshooting

32

5-5. GMAW (MIG) Aluminum Welding Hints

33

SECTION 6 − ELECTRICAL DIAGRAMS

35

SECTION 7 − PARTS LIST

38

WARRANTY

 

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Contents Description File Wire FeederOM-234 016D ProcessesFrom Miller to You Table of Contents Page HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLOProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-234 016 Removing MIG Gun From Welding Power Source SpecificationsConnecting Spool Gun To Millermatic 140/180 Models Turn Off unit, and disconnect input powerOperation Polarity Changeover Terminal Block Close door Connecting Spool Gun To Millermatic 140/180Connecting Spool Gun To Millermatic Passport Plus IncorrectCorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Spool Gun Operation On Millermatic 140/180 Models Controls For Millermatic 140/180 ModelsExample .030 diameter wire, welding 18 ga. material Weld Parameter Chart For Millermatic 140 Model w/Auto−SetERefer to chart below to select Voltage and Wire Speed based Number on right Slash is WireExample 4 Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 035 0.9 mm 030 0.8 mm#220179 #220179 #202926225 229−E OM-234 016 Spool Gun Operation On Millermatic Passport Plus Model Controls For Millermatic Passport Plus ModelWeld Parameter Chart For Millermatic Passport Plus Model Ar / 2.5% CO 0350.9 mm Min/15115/230V 235557−A 100 10/80 10/60 10/90100 230VSpool Gun Operation On Renegade 180 Model Controls For Renegade 180 ModelAluminum 4043 Dcep 030 10/75 Weld Parameters For Renegade 180 ModelAluminum 4043 Dcep 030 10/100 035 10/90= Check = Change ~ = Clean = Replace Routine MaintenanceChanging Lower Drive Roll Turn Off power at welding power source firstChanging Drive Rolls Changing Push RollChanging Liner TroubleshootingDirection Of Welding Gmaw MIG Aluminum Welding HintsBefore You Start Welding Welding TechniquesGas Nozzle Contact Tip To Work Contact Tube Recessed 1/8 Common Problems/Troubleshooting− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact

OM-234 016D specifications

Miller Electric OM-234 016D is a versatile and powerful machine designed for various welding applications. Known for its reliability and efficiency, this model integrates advanced technologies to cater to both professionals and hobbyists in the welding industry.

One of the standout features of the OM-234 016D is its inverter technology, which allows for a more compact and lightweight design compared to traditional welding machines. This technology not only enhances portability but also provides exceptional control over the welding process. The inverter system ensures stable arcs and precise welding performance, contributing to clean and consistent welds across different materials.

The OM-234 016D offers multiple welding modes, including TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas), making it ideal for aluminum, steel, and other metals. The machine is capable of handling a wide range of thicknesses, making it suitable for various applications such as automotive repairs, fabrication, and light industrial work. The dual functionality allows welders to switch between modes effortlessly, adapting to specific project requirements with ease.

Another key characteristic of this model is its intuitive digital display, which provides real-time feedback on welding parameters such as voltage and amperage. This feature offers users greater control over their settings, enabling them to make precise adjustments on the fly. The machine also includes advanced arc stability features that minimize spatter and enhance overall weld quality.

Safety is a priority with the OM-234 016D, equipped with multiple safety features including thermal overload protection and input power monitoring. These functions safeguard the machine against potential damage and ensure optimal performance even under heavy-duty use.

Additionally, this welding machine is designed with user comfort in mind. Its ergonomic handle and compact footprint allow for easy transportation and operation in different environments. Whether working in a garage or on a job site, the OM-234 016D combines convenience with high-performance capabilities.

In summary, the Miller Electric OM-234 016D stands out as a robust option for those seeking a reliable welding solution. Its inverter technology, dual welding modes, user-friendly interface, and safety features make it an excellent choice for a wide range of welding tasks. This machine is a testament to Miller Electric’s commitment to innovation and quality in the welding industry, proving to be an invaluable asset for anyone looking to achieve professional results in their welding projects.
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