Miller Electric 600 X, 500D manual Using Lifting Eye

Page 26

5-2. Using Lifting Eye

Notes

		1	Lifting Eye
		2	Nut
	1	3	Carriage Bolt
	1	Raise lifting eye until it snaps in
		Raise lifting eye until it snaps in

		place. Lower lifting eye when not
		needed.
		To lock the lifting eye in the upright
		position, insert a 3/8-16 x 1-1/2 in
	2	carriage bolt through slot in bracket
	2	and secure with nut (bolt and nut not
		and secure with nut (bolt and nut not
		supplied).
		Tools Needed:

3

Ref. 802 311

Work like a Pro!

Pros weld and cut safely. Read the safety rules at the beginning of this manual.

OM-4428 Page 22

Image 26

Contents Description OM-4428215 932KProcesses File Engine DriveFrom Miller to You Table of Contents Troubleshooting Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxStd − Definitions− 50 h Std Manufacturer’s Rating Labels CC ModelsSymbols And Definitions Some symbols are found only on CE productsDimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Lifting Eye Weight RatingVolt-Ampere Curves For CC Models VoltsTIG Mode Stick ModeMIG Mode Volt-Ampere Curves For CC/CV ModelsCurve shows typical fuel use under weld or power loads Fuel Consumption 100% Duty Cycle At 500 Amperes AC Generator Power Curve Duty Cycle And Overheating 20 kVA/kW Three-Phase AC Output No Weld Load Optional Three-Phase Generator Curves12 kVA/kW Single-Phase AC Output No Weld Load Location/Airflow Clearance − InstallationInstalling Welding Generator Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeAfter installing cylinder, wait at Activating The Dry Charge Battery If Applicable Connecting The BatteryDeutz F3L912 Engine Engine Prestart ChecksDeutz F4L2011 Engine FuelStick and TIG Welding Connecting To Weld Output TerminalsCorrect Installation MIG and Fcaw Welding45 m 60 m 70 m 90 m 105 m 120 m Connecting to WeldSelecting Weld Cable Sizes Output terminalsConnecting To Remote 14 Receptacle RC14 On CC/CV Models Socket− Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionEngine Gauges And Meters Engine Starting ControlsTo Start Weld ControlsExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label Work like a Pro − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionVoltage/Amperage Adjust Switch And Remote 14 Receptacle 14 AC/DC Voltmeter OptionalProcess/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIGAt least once a month, run en − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles If a SupplementaryConnections Rear Of PanelClose Are made GeneratorSupplementary Protector CB2 Supplementary Protector CB3 Optional Generator Power Receptacles Standard Models240 V 15 a AC South African Receptacle RC1 Generator Power Receptacles Export Models Generator power is not affected by weld output− Maintenance Deutz F4L2011−POWERED Units Maintenance Label Deutz F4L2011-Powered UnitsRoutine Maintenance Deutz F4L2011-Powered Units Checking Generator Brushes Servicing Air Cleaner Deutz F4L2011-Powered Units To clean air filterBlow out cleanout hole. If nothing Spark Arrestor Muffler Cleanout PlugCovering cleanout hole Reinstall cleanout plug Tools Needed 3/8Do not set engine speed higher than specified Adjusting Engine Speed Deutz F4L2011-Powered UnitsStandard Models Models With Automatic Idle OptionalTo replace primary fuel filter To change oil and filterTo drain water from fuel system To replace secondary fuel filterOverload Protection Deutz F4L2011-Powered Units When a supplementary protector− Maintenance Deutz F3L912−POWERED Units Maintenance Label Deutz F3L912-Powered UnitsRoutine Maintenance Deutz F3L912-Powered Units Checking Generator Brushes See note above before cleaning. Re Ment is not covered by the warrantyClean or replace primary element if dirty CleaningsSpark Arrestor Muffler Cleanout Plug Adjusting Engine Speed Deutz F3L912-Powered Units To change oil and filter Overload Protection Deutz F3L912-Powered Units Welding − CC Models − TroubleshootingTroubleshooting Welding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models OnlyEngine − Electrical Diagrams 215 221-E OM-4428 235 275-A OM-4428 215 806-E OM-4428 235 276-A OM-4428 215 807-D OM-4428 215 808-D Welding Generator − RUN-IN ProcedureWetstacking From flammables Run-In Procedure Using Load BankKeep exhaust and pipe away Just generator A/V control so Run-In Procedure Using Resistance GridSpecifications section in this ManualGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Electrically Bond GeneratorUse ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List CC CC Models Only CV CC/CV Models OnlyDeutz F4L2011 en Dia Part Description Quantity Dia Part Description Quantity Mkgs CC191 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models 193 SWITCH, rotary 6 position gold contacts Panel, Front w/Components − CC Models GFCI1 Temp Panel, Front w/Components − CC/CV Models Panel, Front w/Components − CC/CV Models -1ItemPC6 192 PC4, PC5 189 Hardware is common 2827602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Main Rectifier Assembly -1ItemPage Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s