Miller Electric 500D, 600 X manual Main Rectifier Assembly -1Item

Page 105

. Hardware is common and

4

 

not available unless listed.

3

 

2

1

5

6

7

8

9

 

 

 

 

 

 

802 279-A

 

 

 

 

 

Figure 15-7. Main Rectifier Assembly

 

Item

Dia.

Part

Description

Quantity

 

No.

 

Mkgs.

No.

 

 

 

 

 

Figure 15-7. Main Rectifier Assembly (Figure 15-1Item 100)

 

 

 

 

 

 

 

 

. . .

. . .

. . . .

SR3 . . .

215 910 . .

RECTIFIER, environmental (consisting of)

. . . . 1

. . .

1

. . . .

. . . . . . . . .

188 137 . . .

. CONNECTION BOARD, rectifier AC

. . . . 1

. . .

2

. . . .

. . . . . . . . .

188 517 . . .

. BUS BAR, connection board

. . . . 3

. . .

3

. . . .

. . . . . . . . .

188 135 . . .

. ENCLOSURE, rectifier

. . . . 2

. . .

4

. . . .

. . . . . . . . .

134 201 . . .

. STAND-OFF, support

. . . . 3

. . .

5

. . . . PC3 . . .

215 755 . . .

. CIRCUIT CARD ASSEMBLY, protection

. . . . 1

. . .

6

. . . .

. . . . . . . . .

188 136 . . .

. INSULATOR, heat sink

. . . . 8

. . .

7

. . . .

. . . . . . . . .

188 493 . . .

. HEAT SINK, rectifier al

. . . . 2

. . .

8

. D3, D5, D7

208 334 . . .

. DIODE, rect 275A 300V SP

. . . . 3

. . .

9

. D2, D4, D6

208 335 . . .

. DIODE, rect 275A 300V RP

. . . . 3

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4428 Page 101

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Contents Processes OM-4428215 932KDescription File Engine DriveFrom Miller to You Table of Contents Troubleshooting Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux− Definitions − 50 h StdStd CC Models Manufacturer’s Rating LabelsSome symbols are found only on CE products Symbols And DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Lifting Eye Weight RatingVolts Volt-Ampere Curves For CC ModelsMIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsFuel Consumption Curve shows typical fuel use under weld or power loadsAC Generator Power Curve Duty Cycle And Overheating100% Duty Cycle At 500 Amperes Optional Three-Phase Generator Curves 12 kVA/kW Single-Phase AC Output No Weld Load20 kVA/kW Three-Phase AC Output No Weld Load Installing Welding Generator − InstallationLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Installing Exhaust Pipe After installing cylinder, wait atStop engine and let cool Connecting The Battery Activating The Dry Charge Battery If ApplicableDeutz F4L2011 Engine Engine Prestart ChecksDeutz F3L912 Engine FuelCorrect Installation Connecting To Weld Output TerminalsStick and TIG Welding MIG and Fcaw WeldingSelecting Weld Cable Sizes Connecting to Weld45 m 60 m 70 m 90 m 105 m 120 m Output terminalsSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsFront Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsTo Start Engine Starting ControlsEngine Gauges And Meters Weld ControlsRemote Amperage Control On CC Models Optional Weld Control/Arc Condition Information LabelExample Combination Remote Amperage Control Stick Work like a Pro Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a SupplementaryClose Rear Of PanelConnections Are made GeneratorOptional Generator Power Receptacles Standard Models 240 V 15 a AC South African Receptacle RC1Supplementary Protector CB2 Supplementary Protector CB3 Generator power is not affected by weld output Generator Power Receptacles Export ModelsMaintenance Label Deutz F4L2011-Powered Units − Maintenance Deutz F4L2011−POWERED UnitsRoutine Maintenance Deutz F4L2011-Powered Units Checking Generator Brushes To clean air filter Servicing Air Cleaner Deutz F4L2011-Powered UnitsCovering cleanout hole Spark Arrestor Muffler Cleanout PlugBlow out cleanout hole. If nothing Reinstall cleanout plug Tools Needed 3/8Standard Models Adjusting Engine Speed Deutz F4L2011-Powered UnitsDo not set engine speed higher than specified Models With Automatic Idle OptionalTo drain water from fuel system To change oil and filterTo replace primary fuel filter To replace secondary fuel filterWhen a supplementary protector Overload Protection Deutz F4L2011-Powered UnitsMaintenance Label Deutz F3L912-Powered Units − Maintenance Deutz F3L912−POWERED UnitsRoutine Maintenance Deutz F3L912-Powered Units Checking Generator Brushes Clean or replace primary element if dirty Ment is not covered by the warrantySee note above before cleaning. Re CleaningsSpark Arrestor Muffler Cleanout Plug Adjusting Engine Speed Deutz F3L912-Powered Units To change oil and filter Overload Protection Deutz F3L912-Powered Units − Troubleshooting TroubleshootingWelding − CC Models Welding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine − Electrical Diagrams 215 221-E OM-4428 235 275-A OM-4428 215 806-E OM-4428 235 276-A OM-4428 215 807-D OM-4428 215 808-D − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Keep exhaust and pipe awayFrom flammables Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so ManualSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible CC CC Models Only CV CC/CV Models Only − Parts ListDeutz F4L2011 en Dia Part Description Quantity Dia Part Description Quantity Mkgs CC191 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models 193 SWITCH, rotary 6 position gold contacts Panel, Front w/Components − CC Models GFCI1 Temp Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV ModelsPC6 192 PC4, PC5 189 2827 Hardware is common602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly -1Item Main Rectifier AssemblyPage Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.
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