Miller Electric 600 X, 500D manual CC191

Page 92

 

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 15-1. Main Assembly (Continued)

 

 

 

 

 

 

 

 

. . . 88 .

. . . . . . . . .

. . . 189 908 . . .

. VALVE, drain fuel 180deg

. . .

1

. . . 89 .

. . . . . . . . .

. . . 181 572 . . .

. BUSHING, tank fuel . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . . 90 .

. . . . . . . . .

. . . 191 446 . .

EXTRUSION, rubber w/adhesive 1.000 x 1.000 D (order by ft)

. . .

6ft

. . . 91 .

. . . . . . . . .

. . . 191 897 . .

BRACKET, mtg unit . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

4

. . . 92 .

. . . . . . . . .

. . . 218 086 . .

BRACKET, hold down fuel tank

. . .

1

. . . 93 .

. . . . . . . . .

. . . 224 266 . .

LABEL, warning do not weld on base

. . .

2

. . . 94 .

. . . . . . . . .

. . . 190 179 . .

PANEL, mtg components

. . .

1

. . . 95 .

. . . . R4 .

. . CC191 292 . .

RESISTOR, WW fxd 375W 50 ohm w/mtg bkt

. . .

1

. . . 96 .

. . . . R2 .

. . . 189 699 . .

RESISTOR, WW tap 375W 10 ohm w/mtg bkt

. . .

1

. . . 97 .

. . . . R3 .

. . CC189 699 . .

RESISTOR, WW tap 375W 10 ohm w/mtg bkt

. . .

1

. . . 98 .

. . . . . Figure 15-2, Figure 15-3

CONTROL BOX ASSEMBLY

. . .

1

. . . 99 .

. . . . . . . . .

. . . 189 731 . .

FIREWALL, lower

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 100

. . . . . . . . .

Figure 15-7 . .

MAIN RECTIFIER ASSEMBLY

. . .

1

. .

101

. . . . . . . . .

. . . 191 448 . .

TOP, cover front upright

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

101

. . . . . . . . .

. . ♦199 305 . .

TOP, cover front upright ss

. . .

1

. . 102

. . . . . . . . .

. . +201 750 . .

UPRIGHT, front

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 102

. . . . . . . . .

. ♦+202 637 . .

UPRIGHT, front ss

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 103

. . . . . . . . .

. . . 233 953 . .

LABEL, warning general precautionary csa

. . .

1

. .

104 . . . . . Figure 15-4, Figure 15-5

PANEL, front w/components

. . .

1

. . 105

. . . . . . . . .

. . ♦202130 . .

XFMR, current sensing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 106

. . . . . . . . .

. . CV193 453 . .

BRACKET, mtg box fcr .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

107 . . . PC1

. . CV207 397 . .

MODULE, field current regulator

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 190 058 . .

NUT, .250-20 u-nut multi-thread

. . .

19

. .

. . . . .

. . . . . . . . .

. . . 049 525 . .

NUT, 312-18 u-nut multi-thread

. . .

32

. .

. . . . .

. . . . . . . . .

. . . 215 631 . .

KIT, label (includes safety & informational labels) (CC models)

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 215 632 . .

KIT, label (includes safety & informational labels) (CC/CV models)

1

. .

. . . . .

. . . . . . . . .

. . . 216 995 . .

KIT, label (includes safety & informational labels) (CC export models)

 

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F4L2011 engine)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 216 994 . .

KIT, label (includes safety & informational labels) (CC/CV export models)

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F4L2011 engine)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 216 991 . .

KIT, label (includes safety & informational labels) (CC export models)

 

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F3L912 engine) .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 216 990 . .

KIT, label (includes safety & informational labels) (CC/CV export models)

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F3L912 engine) .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 108

. . . . . . . . .

. . . 199 063 . .

ENGINE, Deutz dsl elec F3L912 d0392−166/00

. . .

1

. . 109

. . . . . . . . .

. . . *064 677 . .

FILTER, oil (Deutz F3L912 engine)

. . .

1

. .

110

. . . . . . . . .

. . . *066 271 . .

BELT, blower (Deutz F3L912 engine)

. . .

1

. .

111

. . . . . . . . .

. . . *195 745 . .

SWITCH, pressure oil 1.5 bar nc cont

. . .

1

. . 112

. . . . . . . . .

. . . *195 746 . .

SENDER, coolant temp & 130 degee C switch

. . .

1

. . 113

. . . . . . . . .

. . . 194 135 . .

BACKPLATE, Deutz F3L912 engine

. . .

1

. . 114

. . . . . . . . .

. . . 194 572 . .

SUPPORT, front engine

(Deutz F3L912 engine)

. . .

1

. . 115

. . . FS1

. . . 141 346 . .

SHUTDOWN KIT, engine (Deutz F3L912 engine)

. . .

1

. .

116

. . . . . . . . .

. . . . 118 452 . .

FTG, adapter oil drain (Deutz F3L912 engine)

. . .

1

. . 117

. . . . . . . . .

. . . 193 313 . .

MANIFOLD, exhaust muffler (Deutz F3L912 engine)

. . .

1

. .

118

. . . . . . . . .

. . . 194 496 . .

BAFFLE, lower air outlet

(Deutz F3L912 engine)

. . .

1

. .

119

. . . . . . . . .

. . . 194 497 . .

BAFFLE, upper air outlet

(Deutz F3L912 engine)

. . .

1

. . 120

. . . . . . . . .

. . . 194 500 . .

BAFFLE, air intake (Deutz F3L912 engine)

. . .

1

. . 121

. . . . . . . . .

. . . 194 485 . .

HOSE, air cleaner (Deutz F3L912 engine)

. . .

1

. . 122

. . . . . . . . .

. . +201 714 . .

BOX, air intake (Deutz F3L912 engine)

. . .

1

. . 123

. . . . . . . . .

. . . 195 560 . .

GUARD, starter hole (Deutz F3L912 engine)

. . .

1

. . 124

. . . . . . . . .

. . . 194 467 . .

WASHER, flat 6.25idx11.50odx.062t buna n

. . .

1

. . 125

. . . . . . . . .

. . . 212 944 . .

LABEL, stick overlap weld ranges

. . .

1

. .

126

. . . . . . . . .

. . . 233 088 . .

LABEL, danger using a generator indoors can kill you in minutes (unit) .

1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

* Recommended Spare Parts.

♦optional

CC CC models only.

CV C/CV models only.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4428 Page 88

Page 91 Page 93
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Page 91 Page 93
Contents OM-4428215 932K ProcessesDescription File Engine DriveFrom Miller to You Table of Contents Troubleshooting Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicauxStd − Definitions− 50 h Std Manufacturer’s Rating Labels CC ModelsSymbols And Definitions Some symbols are found only on CE products− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Lifting Eye Weight RatingVolt-Ampere Curves For CC Models VoltsStick Mode MIG ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsCurve shows typical fuel use under weld or power loads Fuel Consumption100% Duty Cycle At 500 Amperes AC Generator Power CurveDuty Cycle And Overheating 20 kVA/kW Three-Phase AC Output No Weld Load Optional Three-Phase Generator Curves12 kVA/kW Single-Phase AC Output No Weld Load − Installation Installing Welding GeneratorLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeAfter installing cylinder, wait at Activating The Dry Charge Battery If Applicable Connecting The BatteryEngine Prestart Checks Deutz F4L2011 EngineDeutz F3L912 Engine FuelConnecting To Weld Output Terminals Correct InstallationStick and TIG Welding MIG and Fcaw WeldingConnecting to Weld Selecting Weld Cable Sizes45 m 60 m 70 m 90 m 105 m 120 m Output terminalsConnecting To Remote 14 Receptacle RC14 On CC/CV Models Socket− Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionEngine Starting Controls To StartEngine Gauges And Meters Weld ControlsExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label Work like a Pro − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionVoltage/Amperage Adjust Switch And Remote 14 Receptacle 14 AC/DC Voltmeter OptionalProcess/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIG− Operating Auxiliary Equipment Volt And 240 Volt ReceptaclesAt least once a month, run en If a SupplementaryRear Of Panel CloseConnections Are made GeneratorSupplementary Protector CB2 Supplementary Protector CB3 Optional Generator Power Receptacles Standard Models240 V 15 a AC South African Receptacle RC1 Generator Power Receptacles Export Models Generator power is not affected by weld output− Maintenance Deutz F4L2011−POWERED Units Maintenance Label Deutz F4L2011-Powered UnitsRoutine Maintenance Deutz F4L2011-Powered Units Checking Generator Brushes Servicing Air Cleaner Deutz F4L2011-Powered Units To clean air filterSpark Arrestor Muffler Cleanout Plug Covering cleanout holeBlow out cleanout hole. If nothing Reinstall cleanout plug Tools Needed 3/8Adjusting Engine Speed Deutz F4L2011-Powered Units Standard ModelsDo not set engine speed higher than specified Models With Automatic Idle OptionalTo change oil and filter To drain water from fuel systemTo replace primary fuel filter To replace secondary fuel filterOverload Protection Deutz F4L2011-Powered Units When a supplementary protector− Maintenance Deutz F3L912−POWERED Units Maintenance Label Deutz F3L912-Powered UnitsRoutine Maintenance Deutz F3L912-Powered Units Checking Generator Brushes Ment is not covered by the warranty Clean or replace primary element if dirtySee note above before cleaning. Re CleaningsSpark Arrestor Muffler Cleanout Plug Adjusting Engine Speed Deutz F3L912-Powered Units To change oil and filter Overload Protection Deutz F3L912-Powered Units Welding − CC Models − TroubleshootingTroubleshooting Welding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models OnlyEngine − Electrical Diagrams 215 221-E OM-4428 235 275-A OM-4428 215 806-E OM-4428 235 276-A OM-4428 215 807-D OM-4428 215 808-D Welding Generator − RUN-IN ProcedureWetstacking From flammables Run-In Procedure Using Load BankKeep exhaust and pipe away Run-In Procedure Using Resistance Grid Specifications section in thisJust generator A/V control so Manual− Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorGrounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List CC CC Models Only CV CC/CV Models OnlyDeutz F4L2011 en Dia Part Description Quantity Dia Part Description Quantity Mkgs CC191 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models 193 SWITCH, rotary 6 position gold contacts Panel, Front w/Components − CC Models GFCI1 Temp Panel, Front w/Components − CC/CV Models Panel, Front w/Components − CC/CV Models -1ItemPC6 192 PC4, PC5 189 Hardware is common 2827602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Main Rectifier Assembly -1ItemPage Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.
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