Miller Electric 500D, 600 X manual Dia Part Description Quantity Mkgs

Page 91

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 15-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . . . . . . . .

. . . . . . .

♦174 064

. . IDLE, solenoid assy

. . . 1

. . . . . . . . . .

. . . . . . .

♦175 937

. . BRACKET, support solenoid

. . . 1

. . . 41 . . . .

. . . . . . . .

. *067 266

. . BELT, blower (Deutz F4L2011 engine)

. . . 1

. . . 42 . . . .

. . . . . . . .

. 201 714

. . BOX, air intake (Deutz F4L2011 engine)

. . . 1

. . . 43 . . . .

. . . . . . . .

. 201 748

. . UPRIGHT, rear

. . . 1

. . . 43 . . . .

. . . . . . . .

♦202 638

. . UPRIGHT, rear ss

. . . 1

. . . 44 . . . .

. . . . . . . .

. 190 206

. . CABLE, bat neg 42 in lg No. 2 awg w/clamp and .375rng

. . . 1

. . . 45 . . . .

. . . . . . . .

. 108 081

. . TERMINAL PROTECTOR, battery post mtg

. . . 2

. . . 46 . . . .

. . . . . . . .

. 190 207

. . CABLE, bat pos 45 in lg No. 1 awg w/clamp and .406rng

. . . 1

. . . 47 . . . .

. . . . . . . .

. 203 430

. . BRACKET, battery holddown

. . . 1

. . . 48 . . . .

. . . . . . . .

. 190 897

. . BATTERY, stor 12V 650crk 110rsv gp 24

. . . 1

. . . 49 . . . .

. . . . . . . .

. 201 006

. . BOLT, j stl .312−18 x 8.500 pld

. . . 2

. . . 50 . . . .

. . . . . . . .

+201 183

. . COVER, battery access

. . . 1

. . . 50 . . . .

. . . . . . . .

. 202 639

. . COVER, battery access ss

. . . 1

. . . 51 . . . .

. . . . . . . .

. 168 385

. . LABEL, warning battery explosion can blind

. . . 1

. . . 52 . . . .

. . . . . . . .

+215 252

. . GUARD, belt

. . . 1

. . . 53 . . . .

. . . . . . . .

. 199 849

. . SCREW, 625-11 x 4.00hexhd pln gr 5 pld

. . . 4

. . . 54 . . . .

. . . . . . . .

. 071 731

. . WASHER, flat .656 ID x 2.250 OD x .187T stl pld

. . . 4

. . . 55 . . . .

. . . . . . . .

. 191 812

. . BRACKET, mtg engine RH (Deutz F4L2011 engine)

. . . 1

. . . 56 . . . .

. . . . . . . .

. 071 890

. . RETAINER, mount eng/gen

. . . 4

. . . 57 . . . .

. . . . . . . .

. 071 730

. . TUBING, stl .875 OD x 12ga wall x 2.500

. . . 4

. . . 58 . . . .

. . . . . . . .

. 083 476

. . MOUNT, eng/gen nprn .875 ID x 2.500 OD x 2.000

. . . 4

. . . 59 . . . .

. . . . . . . .

. 135 205

. . NUT, 625-11 .94hex .76H stl pld elastic stop nut

. . . 4

. . . . . . . . . .

. . . . . . . .

. 199 507

. . HOSE, oil drain assy 20 in (consisting of)

. . . 1

. . . 60 . . . .

. . . . . . . .

. 165 271

. . . . VALVE, oil drain 3/8-18NPTF

. . . 1

. . . 61 . . . .

. . . . . . . .

. 176 529

. . . . FITTING, hose brs barbed fem 1/2tbg x 3/8NPT

. . . 1

. . . 62 . . . .

. . . . . . . .

. . 113 854

. . . . HOSE, SAE .500 ID x .780 OD xc oil (order by ft)

. . . 2ft

. . . 63 . . . .

. . . . . . . .

. 176 528

. . FITTING, hose brs barbed elbow fem 1/2 tbg x 1/2 NPT

. . . 1

. . . 64 . . . .

. . . . . . . .

. 173 336

. . FITTING, adapter oil drain

. . . 1

. . . 65 . . . .

. . . . . . . .

. . . . . . . . . .

. . WASHER, oil drain (available through engine manufacturer)

. . . 1

. . . 66 . . . .

. . . . . . . .

. 219 229

. . BRACKET, mtg solenoid (Deutz F4L2011 engine)

. . . 1

. . . 67 . . . .

. . . . . . . .

. 206 297

. . BASE, fuel filter assy

. . . 1

. . . 68 . . . .

. . . . . . . .

. 145 282

. . FITTING, hose brs barbed elbow M 5/16tbg x 1/4NPT

. . . 2

. . . 69 . . . .

. . . . . . . .

. 196 465

. . HOSE, SAE .312 ID X .560 OD X 23.00

. . . 1

. . . . . . . . . .

. . . . . . . .

. 200 032

. . HOSE, SAE .312 ID X .560 OD X 38.000

. . . 1

. . . 70 . . . .

. . . . . . . .

. *192 744

. . FILTER, fuel spin-on

. . . 1

. . . 71 . . . .

. . . . . . . .

. 190 992

. . KEEPER, latch engine access door

. . . 1

. . . 72 . . . .

. . . . . . . .

. 190 076

. . CHANNEL, stiffener engine access

. . . 1

. . . 72 . . . .

. . . . . . . .

♦202 635

. . CHANNEL, stiffener engine access e-coat

. . . 1

. . . 73 . . . .

. . . . . . . .

. 199 592

. . LATCH, paddle series 20 (black)

. . . 1

. . . 74 . . . .

. . . . . . . .

. 215 233

. . LABEL, diesel engine maintenance Deutz (Wordless Label)

. . . 1

. . . 75 . . . .

. . . . . . . .

+200 989

. . DOOR, engine access

. . . 1

. . . 75 . . . .

. . . . . . . .

+210 736

. . DOOR, engine access ss

. . . 1

. . . 76 . . . .

. . . . . . . .

. 189 975

. . HINGE, door access 180deg

. . . 2

. . . 77 . . . .

. . . . . . . .

. 208 141

. . STOP, door

. . . 2

. . . 78 . . . .

. . . . . . . .

. 189 826

. . PANEL, rocker

. . . 1

. . . 78 . . . .

. . . . . . . .

. 199 298

. . PANEL, rocker ss

. . . 1

. . . 79 . . . .

. . . . . . . .

. 189 827

. . PANEL, gen RH

. . . 1

. . . 79 . . . .

. . . . . . . .

. 199 300

. . PANEL, gen RH ss

. . . 1

. . . 80 . . . .

. . . . . . . .

. 191 626

. . BUMPER, door engine access

. . . 2

. . . 81 . . . .

. . . . . . . .

. 218 087

. . TANK, fuel (consisting of)

. . . 1

. . . 82 . . . .

. . . . . . . .

. 124 253

. . . . BUSHING, tank fuel

. . . 4

. . . . . . . . . .

. . . . . . . .

. 084 173

. . . . CLAMP, hose .460 − .545clp dia slfttng

. . . 2

. . . 83 . . . .

. . . . . . . .

. 189 912

. . . . FITTING, stl barbed elbow w/.047 in orf zinc pld

. . . 1

. . . 84 . . . .

. . . . . . . .

. 189 909

. . . . FITTING, stand pipe hose .250 x 9.260 lg 90deg zinc

. . . 1

. . . 85 . . . .

. . . . . . . .

. 189 913

. . . . FITTING, stl barbed elbow zinc pld

. . . 1

. . . 86 . . . .

. . . . . . . .

. 190 142

. . . . SENDER, fuel gauge 9.7500 deep tank

. . . 1

. . . 87 . . . .

. . . . . . . .

. 189 910

. . . . FITTING, stand pipe hose .3125 x 9.260 lg 90deg zinc

. . . 1

OM-4428 Page 87

Page 90 Page 92
Image 91
Page 90 Page 92
Contents File Engine Drive OM-4428215 932KProcesses DescriptionFrom Miller to You Table of Contents Troubleshooting HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in cendie ou une explosionDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peu’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF− 50 h Std − DefinitionsStd CC Models Manufacturer’s Rating LabelsSome symbols are found only on CE products Symbols And DefinitionsLifting Eye Weight Rating − SpecificationsWeld, Power, And Engine Specifications Dimensions, Weights, And Operating AnglesVolts Volt-Ampere Curves For CC ModelsVolt-Ampere Curves For CC/CV Models Stick ModeMIG Mode TIG ModeFuel Consumption Curve shows typical fuel use under weld or power loadsDuty Cycle And Overheating AC Generator Power Curve100% Duty Cycle At 500 Amperes 12 kVA/kW Single-Phase AC Output No Weld Load Optional Three-Phase Generator Curves20 kVA/kW Three-Phase AC Output No Weld Load Grounding1 − InstallationInstalling Welding Generator Location/Airflow ClearanceUsing Lifting Eye Mounting Welding Generator After installing cylinder, wait at Installing Exhaust PipeStop engine and let cool Connecting The Battery Activating The Dry Charge Battery If ApplicableFuel Engine Prestart ChecksDeutz F4L2011 Engine Deutz F3L912 EngineMIG and Fcaw Welding Connecting To Weld Output TerminalsCorrect Installation Stick and TIG WeldingOutput terminals Connecting to WeldSelecting Weld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsFront Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsWeld Controls Engine Starting ControlsTo Start Engine Gauges And MetersWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick Work like a Pro Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalIf a Supplementary − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles At least once a month, run enAre made Generator Rear Of PanelClose Connections240 V 15 a AC South African Receptacle RC1 Optional Generator Power Receptacles Standard ModelsSupplementary Protector CB2 Supplementary Protector CB3 Generator power is not affected by weld output Generator Power Receptacles Export ModelsMaintenance Label Deutz F4L2011-Powered Units − Maintenance Deutz F4L2011−POWERED UnitsRoutine Maintenance Deutz F4L2011-Powered Units Checking Generator Brushes To clean air filter Servicing Air Cleaner Deutz F4L2011-Powered UnitsReinstall cleanout plug Tools Needed 3/8 Spark Arrestor Muffler Cleanout PlugCovering cleanout hole Blow out cleanout hole. If nothingModels With Automatic Idle Optional Adjusting Engine Speed Deutz F4L2011-Powered UnitsStandard Models Do not set engine speed higher than specifiedTo replace secondary fuel filter To change oil and filterTo drain water from fuel system To replace primary fuel filterWhen a supplementary protector Overload Protection Deutz F4L2011-Powered UnitsMaintenance Label Deutz F3L912-Powered Units − Maintenance Deutz F3L912−POWERED UnitsRoutine Maintenance Deutz F3L912-Powered Units Checking Generator Brushes Cleanings Ment is not covered by the warrantyClean or replace primary element if dirty See note above before cleaning. ReSpark Arrestor Muffler Cleanout Plug Adjusting Engine Speed Deutz F3L912-Powered Units To change oil and filter Overload Protection Deutz F3L912-Powered Units Troubleshooting − TroubleshootingWelding − CC Models Welding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine − Electrical Diagrams 215 221-E OM-4428 235 275-A OM-4428 215 806-E OM-4428 235 276-A OM-4428 215 807-D OM-4428 215 808-D Wetstacking − RUN-IN ProcedureWelding Generator Keep exhaust and pipe away Run-In Procedure Using Load BankFrom flammables Manual Run-In Procedure Using Resistance GridSpecifications section in this Just generator A/V control soElectrically Bond Generator − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameAmperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible CC CC Models Only CV CC/CV Models Only − Parts ListDeutz F4L2011 en Dia Part Description Quantity Dia Part Description Quantity Mkgs CC191 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models 193 SWITCH, rotary 6 position gold contacts Panel, Front w/Components − CC Models GFCI1 Temp Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV ModelsPC6 192 PC4, PC5 189 2827 Hardware is common602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly -1Item Main Rectifier AssemblyPage Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.
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