Sanyo 85464359982001 Tube branching methods horizontal use, When using ball valve

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07-007 W-2WAY_II_NA 1/23/07 6:09 PM Page 14

Always check the gas density WARNING limit for the room in which the

unit is installed.

1-10. Check of Limit Density

When installing an air conditioner in a room, it is necessary to ensure that even if the refrigerant gas accidentally leaks out, its density does not exceed the limit level for that room.

If the density could exceed the limit level, it is necessary to provide an opening between the unit and the adjacent room, or to install mechanical ventilation which is interlocked with a leak detector.

(Total refrigerant charged amount: oz)

(Min. indoor volume where the indoor unit is installed: ft.3)

<Limit density 0.3 (oz/ft.3)

The limit density of refrigerant R410A which is used in this unit is 0.3 oz/ft.3 (ISO 5149).

The shipped outdoor unit comes charged with the amount of refrig- erant fixed for each type, so add it to the amount that is charged in the field. (For the refrigerant charge amount at shipment, refer to the unit’s nameplate.)

Pay special attention to any location,

CAUTION such as a basement, etc., where leak- ing refrigerant can accumulate, since

refrigerant gas is heavier than air.

1-11. Installing Distribution Joint

(1)Refer to “HOW TO ATTACH DISTRIBUTION JOINT” enclosed with the optional distribution joint kit

(APR-CHP680BA, APR-CHP1350BA, APR-P160BA, APR-P680BA, APR-P1350BA).

(2)When creating a branch using a commercially available T-joint (header joint system), orient the main tubing so that it is either horizontal (level) or vertical. In order to prevent accumu- lation of refrigerant oil in stopped units, if the main tubing is horizontal then each branch tubing length should be at an angle that is greater than horizontal. If the main tubing is verti- cal, provide a raised starting portion for each branch.

(3)If there are height differences between indoor units or if branch tubing that follows a distribution joint is connected to only 1 unit, a trap or ball valve must be added to that

distribution joint. (When adding the ball valve, locate it within 1.3 ft. of the distribution joint.)

If a trap or ball valve is not added, do not operate the sys- tem before repairs to a malfunctioning unit are completed. (The refrigerant oil sent through the tubing to the malfunctioning unit will accumulate and may damage the compressor.)

Minimum indoor volume & floor area as against the amount of refrigerant is roughly as given in the following table.

 

ft.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ft.2

 

 

 

10000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1136

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1079

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9000

 

Range below

 

 

 

 

 

 

 

 

 

 

1022

 

h)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8500

 

the density limit of

 

 

 

 

 

 

 

966

 

g

 

 

 

 

 

 

 

 

 

 

 

8000

 

 

 

 

 

 

 

 

909

Min. indoor floor area

n the ceiling is 8.8 ft. hi

Min. indoor volume

 

0.3 oz/ft.3

 

 

 

 

 

 

 

 

 

 

7500

 

 

 

 

 

 

 

 

 

 

 

852

 

 

 

 

 

 

 

 

 

 

 

7000

 

(countermeasures

 

 

 

 

 

 

 

795

 

 

 

 

 

 

 

 

6500

 

not needed)

 

 

 

 

 

 

 

 

 

 

738

 

 

 

 

 

 

 

 

 

 

 

6000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

682

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

625

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

568

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

511

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

454

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

398

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3000

 

 

 

 

 

 

Range above

 

 

341

 

(whe

 

 

 

 

 

 

 

 

 

 

 

2500

 

 

 

 

 

 

the density limit of

 

 

284

 

 

 

 

 

 

 

 

 

 

 

 

2000

 

 

 

 

 

 

 

 

227

 

 

 

 

 

 

 

 

 

0.3 oz/ft.3

 

 

 

 

 

 

 

1500

 

 

 

 

 

 

 

 

 

 

170

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

 

 

 

 

 

 

(countermeasures

 

 

114

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

 

 

 

 

 

 

needed)

 

 

 

 

57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

500

1000

1500

2000

2500

3000

 

 

 

 

 

Total amount of refrigerant

 

 

oz

 

 

 

 

 

 

 

 

 

 

Tube branching methods (horizontal use)

 

 

°

 

to

30

15

 

 

 

 

 

 

 

B

 

 

 

A

Horizontal

A

B

line

View as seen

 

 

 

 

 

 

 

from arrow

 

 

Arrow view

 

 

Types of vertical trap specifications

 

(When using ball valve)

 

 

Main tubing

 

 

 

Ball valve

Indoor unit (more than 2 units)

(If only 1 unit is connected, a ball valve

(BV: purchased

separately)

is also needed on this side.)

Indoor unit (1)

 

 

 

(When not using ball valve)

 

Main tubing

Horizontal

 

 

 

 

 

 

 

 

Indoor unit (Each unit is connected

Branch tubing is

 

to tubing that is either

 

level or is directed

directed upward.

 

 

downward.)

 

 

More than

 

 

 

 

 

 

 

 

8 inch

 

 

 

 

 

 

 

 

Indoor unit is directed downward

 

 

 

14

Image 14
Contents Optional Controllers R410A Models Indoor UnitsOutdoor Units Gunma, Japan…In an Area with High Winds …In a Room…In Moist or Uneven Locations …In a Snowy Area for Heat Pump-type SystemsCheck of Density Limit Different tools required Care regarding tubingBe sure to recharge the refrigerant only in liquid form NewSingle-outlet valve Compressor specifications are differentUse R410A exclusive cylinder only Existing tubing cannot be used especially R22Contents Air Purging with a Vacuum Pump for Test Run Preparation HOW to Process TubingAIR Purging Test RUN’ty GeneralOutdoor Unit Part name Model 10 hp 16 hpConcealed Duct 4-Way Air Discharge Semi-Concealed1-Way Air Discharge Semi-Concealed Wall-Mounted Concealed Duct High-Static PressureCeiling-Mounted Length ft ContentsMark 11 Outdoor Unit Tubing Connection Size a BTU/h Tubing Size Main Tubing Size LA10 Main Tubing Size After Distribution LB, LC 28.0 45.0Additional Refrigerant Charge Straight Equivalent Length of Joints13 Straight Equivalent Length of Joints 16 Refrigerant Charge Amount at Shipment for outdoor unitTube branching methods horizontal use When using ball valveWhen not using ball valve Tubing size with thermal insulation Optional Distribution Joint KitsModel name Cooling capacity after distribution Remarks Example232,000 BTU/h 68.0 kW Example Main tubing Distribution joint tubingMain tubing Front view Selecting the Installation SiteIndoor Unit Side viewLeave space open above Installation SpaceOutdoor Unit UnitPrecautions When Installing in Heavy Snow Areas Shield for Horizontal Exhaust DischargeUnit installation Air direction Front directionAir direction 12, 18, 24 Suspending the Indoor UnitPlacing the Unit Inside the Ceiling 12, 18Installing the Drain Piping On the indoor control board Start when you short the pinBe careful since the fan will Removing the corner cover Attached tightly to the unit. Fig Installing the Ceiling PanelPanel installation locations so that the panel is Check that the panel is attached tightly toWiring the Ceiling Panel Adjusting the Auto Flap Checking After InstallationWhen Removing the Ceiling Panel for Servicing Special Remarks DC Fan Tap Change Procedure29/64 Full-scale Installation diagram Suspension lug 25/32 1 Installing the Drain Piping Control board When you short the pin on the indoorBe careful since the fan will start Bottom drain port is for use onlyAppearance Part name Electrical Power Wiring Wiring connectionsWiring AppearanceRemoving the intake grille Removing the side panelAdjust so that there is no gap Other Check after installation Installing the side panel and intake grilleInstalling the intake grille If a wireless remote controller is used62 and -4 show the detailed dimensions of the indoor unit Type LengthTubing must be laid and connected inside the ceiling when Suspension bolts referring to the dimensional data onPrevious page. -61 and Table Unit inside the ceilingDo not use the supplied drain hose bent at a 90 angle Do not use adhesive at the drain connection port onIndoor unit Maximum permissible bend isShort the pin on the indoor control board Be careful since the fan will start when youHow to read the diagram Increasing the Fan SpeedSo that the indoor unit and ducts are not visible. Only This air conditioner is usually installed above the ceilingMinimum space for installation and service is shown Air intake and air outlet ports are visible from belowSupporting the indoor unit inside Enough to suport the weight of the unitIt is important that you use extreme care Ceiling. Ensure that the ceiling is strongIndoor Fan Performance How to Read the Diagram Service Refrigerant tubing drain hose positionIt is important that you use Weight of the unit. BeforeWall and ceiling side opening position Extreme care in supportingInside Rear outlet port Duct for Fresh AirShaping the Tubing Regulations before wiring How to carry out power supply wiringWhen removing the fastening Bracket from the coverSelecting and Making a Hole Removing the grille Removing the Grille to Install the Indoor UnitIf the Wall is Brick, Concrete or Similar Attaching the grilleLeft or left-rear tubing Installing the Drain HoseShaping the Tubing Right-rear tubing Unit are completedKHX0752 / 0952 / 1252 Transporting HOW to Install the Outdoor UnitInstalling the Outdoor Unit Routing the Tubing Refrigerant tubing Connection method Supplied parts used? Prepare the TubingConnect the Tubing Work method Refrigerant tube portTightening torque for each cap Cap tightening torqueInter-outdoor unit control wiring Electrical WiringGeneral Precautions on Wiring Wiring System Diagram U, D, T TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Shielded wire GroundGroundFlaring Procedure with a Flare Tool HOW to Process TubingConnecting the Refrigerant Tubing Use of the Flaring Method DeburringTube diameter Tightening torque Tube thickness Approximate 870 Lbs · inch Over 5/128 1000 1200 kgf · cmInsulating the Refrigerant Tubing Tubing Insulation Two tubes arranged togetherThree tubes arranged together Insulation materialFinishing the Installation Taping the TubesLeak test Bottom when you pressurizeAir Purging with a Vacuum Pump for Test Run Preparation Use a manifold valve for air purgingEvacuation 45 min. or more 90 min. or moreFinishing the job Use a cylinder designed for use With R410A respectivelyCharging additional refrigerant Test RUN Test Run Procedure Items to Check Before the Test RunMain Outdoor Unit PCB Setting 3P DIP switch, blue Indoor unit setting S004 Rotary switch, redExamples of the No. of outdoor units settings S006 Address setting of main outdoor unit S007 Unit No. settingCase Auto Address Setting Basic wiring diagram ExampleAutomatic Address Setting from the Outdoor Unit 22-9 Case 2 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor UnitCase 3A Automatic Address Setting in Heating ModeAutomatic Address Setting from Outdoor Unit Case 3B Automatic Address Setting in Cooling ModeAutomatic Address Setting* from the Remote Controller Display during automatic address setting On outdoor main unit PCBChecking the indoor unit addresses If 1 indoor unit is connected to 1 remote controllerRemote Controller Test Run Settings 07-007 W-2WAYIINA 1/23/07 609 PM Alarm contents Possible cause of malfunctionAlarm Alarm messages displayed on system controller Name of Parts Care and CleaningAppendix Latch Air intake Safety chain Grille Bolt screws TroubleshootingShould the power fail while the unit is running Tips for Energy SavingType 1-WAY Water drain Air outlet Air intake Ceiling panel optionalTroubleshooting Concealed Duct High-Static Pressure Type U, D Type Type standard static pressure Type high static pressureTroubleshooting Components and cause an electric shock hazard Air intake grille air intakeOr soot Type Wall-Mounted Tips for Energy Saving