Sanyo 85464359982001 installation instructions 232,000 BTU/h 68.0 kW

Page 16

07-007 W-2WAY_II_NA 1/23/07 6:09 PM Page 16

3.APR-P160BA

Use: For indoor unit (Capacity after distribution joint is 76,400 BTU/h (22.4 kW) or less.)

Example:

Gas tubing

 

Liquid tubing

 

 

4-21/64

 

 

 

 

4-21/64

 

 

3-13/16

B

 

 

 

3-13/16

 

 

 

 

2-

 

 

 

 

 

 

 

 

B

 

 

 

C

A

B

 

 

53

D

C

 

 

 

 

 

 

Insulation

Distribution

B

A

/64

Insulation

Distribution

C

Joint

 

 

 

Joint

 

 

D

C

E

Table 1-21 Size of connection point on each part (Shown are inside diameters of tubing)

Size

Part A

Part B

Part C

Part D

Part E

 

 

 

 

 

 

in. (mm)

ø3/4"

ø5/8"

ø1/2"

ø3/8"

ø1/4"

(ø19.05)

(ø15.88)

(ø12.7)

(ø9.52)

(ø6.35)

 

 

 

 

 

 

 

D E

2-

53/64

 

Unit: in.

4.APR-P680BA

Use: For indoor unit (Capacity after distribution joint is greater than 76,400 BTU/h (22.4 kW) and no more than

Example:

 

 

 

232,000 BTU/h (68.0 kW).)

Gas tubing

 

Liquid tubing

 

 

6-57/64

5-5/16

4-21/64

3-13/16

D C B

A

B C D EF

A

 

4-31/64

G F E

E

Distribution

A

 

Joint

 

 

 

B

 

 

C

 

 

D

Reducing

 

 

Insulation

E

Joints

 

F

 

 

 

E

Distribution

Joint

F

G

H

Insulation

F GH

2-53

 

/64

Reducing

Joints

Table 1-22 Size of connection point on each part (Shown are inside diameters of tubing)

Unit: in.

Size

Part A

Part B

Part C

Part D

Part E

Part F

Part G

Part H

 

 

 

 

 

 

 

 

 

in. (mm)

ø1-1/8"

ø1"

ø7/8"

ø3/4"

ø5/8"

ø1/2"

ø3/8"

ø1/4"

(ø28.58)

(ø25.4)

(ø22.22)

(ø19.05)

(ø15.88)

(ø12.7)

(ø9.52)

(ø6.35)

 

 

 

 

 

 

 

 

 

 

5.APR-P1350BA

Use: For indoor unit (Capacity after distribution joint is greater than 232,000 BTU/h (68.0 kW) and no more than

Example:

 

 

 

460,700 BTU/h (135.0 kW).)

Gas tubing

 

Liquid tubing

 

 

 

 

 

 

 

 

6-57/64

 

 

5-5/16

A

 

B

B

A

C D

 

 

Distribution

B

D C

Joint

 

4-31/64

4-21/64

3-13/16

F

G G

G

Distribution

Joint

F

H

2-53/64

 

C

 

 

D

 

 

E

Insulation

 

 

 

F

Reducing

Insulation

G

Joints

 

 

H

 

H

I

J

Reducing

Joints

Unit: in.

Table 1-23 Size of connection point on each part (Shown are inside diameters of tubing)

Size

Part A

Part B

Part C

Part D

Part E

Part F

Part G

Part H

Part I

Part J

 

 

 

 

 

 

 

 

 

 

 

in. (mm)

ø1-1/2"

ø1-1/4"

ø1-1/8"

ø1"

ø7/8"

ø3/4"

ø5/8"

ø1/2"

ø3/8"

ø1/4"

(ø38.1)

(ø31.75)

(ø28.58)

(ø25.4)

(ø22.22)

(ø19.05)

(ø15.88)

(ø12.7)

(ø9.52)

(ø6.35)

 

 

 

 

 

 

 

 

 

 

 

 

16

Page 15 Page 17
Image 16
Page 15 Page 17
Contents R410A Models Indoor Units Outdoor UnitsOptional Controllers Gunma, Japan…In a Room …In Moist or Uneven Locations…In an Area with High Winds …In a Snowy Area for Heat Pump-type SystemsCheck of Density Limit Care regarding tubing Be sure to recharge the refrigerant only in liquid formDifferent tools required NewCompressor specifications are different Use R410A exclusive cylinder onlySingle-outlet valve Existing tubing cannot be used especially R22Contents HOW to Process Tubing AIR PurgingAir Purging with a Vacuum Pump for Test Run Preparation Test RUNGeneral Outdoor Unit Part name’ty Model 10 hp 16 hp1-Way Air Discharge Semi-Concealed 4-Way Air Discharge Semi-ConcealedConcealed Duct Ceiling-Mounted Concealed Duct High-Static PressureWall-Mounted Mark ContentsLength ft Tubing Size Main Tubing Size LA 10 Main Tubing Size After Distribution LB, LC11 Outdoor Unit Tubing Connection Size a BTU/h 28.0 45.0Straight Equivalent Length of Joints 13 Straight Equivalent Length of JointsAdditional Refrigerant Charge 16 Refrigerant Charge Amount at Shipment for outdoor unitWhen not using ball valve When using ball valveTube branching methods horizontal use Optional Distribution Joint Kits Model name Cooling capacity after distribution RemarksTubing size with thermal insulation Example232,000 BTU/h 68.0 kW Example Main tubing Distribution joint tubingMain tubing Selecting the Installation Site Indoor UnitFront view Side viewInstallation Space Outdoor UnitLeave space open above UnitPrecautions When Installing in Heavy Snow Areas Shield for Horizontal Exhaust DischargeUnit installation Air direction Front directionAir direction Suspending the Indoor Unit Placing the Unit Inside the Ceiling12, 18, 24 12, 18Installing the Drain Piping Be careful since the fan will Start when you short the pinOn the indoor control board Removing the corner cover Installing the Ceiling Panel Panel installation locations so that the panel isAttached tightly to the unit. Fig Check that the panel is attached tightly toWiring the Ceiling Panel Checking After Installation When Removing the Ceiling Panel for ServicingAdjusting the Auto Flap Special Remarks DC Fan Tap Change Procedure29/64 Full-scale Installation diagram Suspension lug 25/32 1 Installing the Drain Piping When you short the pin on the indoor Be careful since the fan will startControl board Bottom drain port is for use onlyElectrical Power Wiring Wiring connections WiringAppearance Part name AppearanceRemoving the intake grille Removing the side panelAdjust so that there is no gap Installing the side panel and intake grille Installing the intake grilleOther Check after installation If a wireless remote controller is used62 and -4 show the detailed dimensions of the indoor unit Type LengthSuspension bolts referring to the dimensional data on Previous page. -61 and TableTubing must be laid and connected inside the ceiling when Unit inside the ceilingDo not use adhesive at the drain connection port on Indoor unitDo not use the supplied drain hose bent at a 90 angle Maximum permissible bend isBe careful since the fan will start when you How to read the diagramShort the pin on the indoor control board Increasing the Fan SpeedThis air conditioner is usually installed above the ceiling Minimum space for installation and service is shownSo that the indoor unit and ducts are not visible. Only Air intake and air outlet ports are visible from belowEnough to suport the weight of the unit It is important that you use extreme careSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strongIndoor Fan Performance How to Read the Diagram Service Refrigerant tubing drain hose positionWeight of the unit. Before Wall and ceiling side opening positionIt is important that you use Extreme care in supportingInside Shaping the Tubing Duct for Fresh AirRear outlet port How to carry out power supply wiring When removing the fasteningRegulations before wiring Bracket from the coverSelecting and Making a Hole Removing the Grille to Install the Indoor Unit If the Wall is Brick, Concrete or SimilarRemoving the grille Attaching the grilleInstalling the Drain Hose Shaping the Tubing Right-rear tubingLeft or left-rear tubing Unit are completedKHX0752 / 0952 / 1252 Installing the Outdoor Unit HOW to Install the Outdoor UnitTransporting Routing the Tubing Connect the Tubing Prepare the TubingRefrigerant tubing Connection method Supplied parts used? Refrigerant tube port Tightening torque for each capWork method Cap tightening torqueGeneral Precautions on Wiring Electrical WiringInter-outdoor unit control wiring Wiring System Diagram U, D, T TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Shielded wire GroundGroundHOW to Process Tubing Connecting the Refrigerant Tubing Use of the Flaring MethodFlaring Procedure with a Flare Tool DeburringTube diameter Tightening torque Tube thickness Approximate 870 Lbs · inch Over 5/128 1000 1200 kgf · cmTwo tubes arranged together Three tubes arranged togetherInsulating the Refrigerant Tubing Tubing Insulation Insulation materialFinishing the Installation Taping the TubesBottom when you pressurize Air Purging with a Vacuum Pump for Test Run PreparationLeak test Use a manifold valve for air purgingEvacuation 45 min. or more 90 min. or moreCharging additional refrigerant Use a cylinder designed for use With R410A respectivelyFinishing the job Test RUN Test Run Procedure Items to Check Before the Test RunMain Outdoor Unit PCB Setting Indoor unit setting S004 Rotary switch, red Examples of the No. of outdoor units settings S0063P DIP switch, blue Address setting of main outdoor unit S007 Unit No. settingAutomatic Address Setting from the Outdoor Unit Auto Address Setting Basic wiring diagram ExampleCase 22-9 Case 2 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor UnitAutomatic Address Setting from Outdoor Unit Automatic Address Setting in Heating ModeCase 3A Automatic Address Setting* from the Remote Controller Automatic Address Setting in Cooling ModeCase 3B Display during automatic address setting On outdoor main unit PCBRemote Controller Test Run Settings If 1 indoor unit is connected to 1 remote controllerChecking the indoor unit addresses 07-007 W-2WAYIINA 1/23/07 609 PM Alarm contents Possible cause of malfunctionAlarm Alarm messages displayed on system controller Appendix Care and CleaningName of Parts Troubleshooting Should the power fail while the unit is runningLatch Air intake Safety chain Grille Bolt screws Tips for Energy SavingType 1-WAY Water drain Air outlet Air intake Ceiling panel optionalTroubleshooting Concealed Duct High-Static Pressure Type U, D Type Type standard static pressure Type high static pressureTroubleshooting Components and cause an electric shock hazard Air intake grille air intakeOr soot Type Wall-Mounted Tips for Energy Saving
Top Page Image Contents