Sanyo 85464359982001 installation instructions Check of Density Limit

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07-007 W-2WAY_II_NA 1/23/07 6:09 PM Page 3

Check of Density Limit

The room in which the air conditioner is to be installed requires a design that in the event of refrig- erant gas leaking out, its density will not exceed a set limit.

The refrigerant (R410A), which is used in the air condition- er, is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws imposed to protect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its density should rise excessively. Suf- focation from leakage of refrigerant is almost non-existent. With the recent increase in the number of high density buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effec- tive use of floor space, individual control, energy conserva- tion by curtailing heat and carrying power, etc.

Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared to conventional individual air conditioners. If a single unit of the multi air conditioner system is to be installed in a small room, select a suitable model and installation pro- cedure so that if the refrigerant accidentally leaks out, its density does not reach the limit (and in the event of an emergency, measures can be made before injury can occur).

In a room where the density may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The density is as given below.

Total amount of refrigerant (lbs)

Min. volume of the indoor unit installed room (ft.3)

<Density limit (oz/ft.3)

The density limit of refrigerant which is used in multi air condi- tioners is 0.3 oz/ft.3 (ISO 5149).

NOTE

1.If there are 2 or more refrigerating systems in a single refrigerating device, the amount of refrigerant should be as charged in each independent device.

For the amount of charge in this example:

Outdoor unit

e.g., charged

e.g., charged

2.The standards for minimum room volume are as fol- lows.

(1) No partition (shaded portion)

(2)When there is an effective opening with the adjacent room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).

Outdoor unit

Refrigerant tubing

Indoor unit

(3)If an indoor unit is installed in each partitioned room and the refrigerant tubing is interconnected, the small- est room of course becomes the object. But when mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next small- est room becomes the object.

 

 

Refrigerant tubing

 

 

Outdoor unit

Very

 

 

small

 

Indoor unit

room

 

 

 

Small

Medium

Large room

room

room

 

Mechanical ventilation device – Gas leak detector

3.The minimum indoor floor space compared with the amount of refrigerant is roughly as follows: (When the ceiling is 8.8 ft. high)

ft.3

ft.2

4000

 

 

 

 

454

 

 

 

 

 

 

 

 

 

 

amount (353 oz)

amount (529 oz)

Indoor unit

Room A Room B Room C Room D Room E Room F

The possible amount of leaked refrigerant gas in rooms A, B and C is 353 oz.

The possible amount of leaked refrigerant gas in rooms D, E and F is 529 oz.

Min. indoor volume

3500

 

Range below

 

 

 

 

 

 

 

 

 

3000

 

the density limit of

 

 

 

0.3 oz/ft.3

 

 

 

 

 

 

 

 

 

2500

 

(countermeasures

 

 

 

not needed)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2000

 

 

 

 

 

 

 

 

 

1500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Range above

 

 

 

 

 

 

1000

 

 

 

 

 

the density limit of

 

 

 

 

 

500

 

 

 

 

 

0.3 oz/ft.3

 

 

 

 

 

 

(countermeasures

 

 

 

 

 

0

 

 

 

 

 

needed)

 

 

 

 

 

 

 

 

 

 

0

200

400

600

800

1000

 

 

Total amount of refrigerant

398

 

h)

 

 

area

g

341

ft.8. hi

 

 

284

doorn floor

ceiling is 8

170

227

 

 

 

114

Min. i

n the

 

 

57

 

(whe

 

 

0

 

 

1200

 

 

 

oz

 

 

3

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Contents Gunma, Japan R410A Models Indoor UnitsOutdoor Units Optional Controllers…In a Snowy Area for Heat Pump-type Systems …In a Room…In Moist or Uneven Locations …In an Area with High WindsCheck of Density Limit New Care regarding tubingBe sure to recharge the refrigerant only in liquid form Different tools requiredExisting tubing cannot be used especially R22 Compressor specifications are differentUse R410A exclusive cylinder only Single-outlet valveContents Test RUN HOW to Process TubingAIR Purging Air Purging with a Vacuum Pump for Test Run PreparationModel 10 hp 16 hp GeneralOutdoor Unit Part name ’ty4-Way Air Discharge Semi-Concealed 1-Way Air Discharge Semi-ConcealedConcealed Duct Concealed Duct High-Static Pressure Ceiling-MountedWall-Mounted Contents MarkLength ft 28.0 45.0 Tubing Size Main Tubing Size LA10 Main Tubing Size After Distribution LB, LC 11 Outdoor Unit Tubing Connection Size a BTU/h16 Refrigerant Charge Amount at Shipment for outdoor unit Straight Equivalent Length of Joints13 Straight Equivalent Length of Joints Additional Refrigerant ChargeWhen using ball valve When not using ball valveTube branching methods horizontal use Example Optional Distribution Joint KitsModel name Cooling capacity after distribution Remarks Tubing size with thermal insulation232,000 BTU/h 68.0 kW Main tubing Distribution joint tubing ExampleMain tubing Side view Selecting the Installation SiteIndoor Unit Front viewUnit Installation SpaceOutdoor Unit Leave space open aboveShield for Horizontal Exhaust Discharge Precautions When Installing in Heavy Snow AreasAir direction Front direction Unit installationAir direction 12, 18 Suspending the Indoor UnitPlacing the Unit Inside the Ceiling 12, 18, 24Installing the Drain Piping Start when you short the pin Be careful since the fan willOn the indoor control board Removing the corner cover Check that the panel is attached tightly to Installing the Ceiling PanelPanel installation locations so that the panel is Attached tightly to the unit. FigWiring the Ceiling Panel Special Remarks DC Fan Tap Change Procedure Checking After InstallationWhen Removing the Ceiling Panel for Servicing Adjusting the Auto Flap29/64 Full-scale Installation diagram Suspension lug 25/32 1 Installing the Drain Piping Bottom drain port is for use only When you short the pin on the indoorBe careful since the fan will start Control boardAppearance Electrical Power Wiring Wiring connectionsWiring Appearance Part nameRemoving the side panel Removing the intake grilleAdjust so that there is no gap If a wireless remote controller is used Installing the side panel and intake grilleInstalling the intake grille Other Check after installationType Length 62 and -4 show the detailed dimensions of the indoor unitUnit inside the ceiling Suspension bolts referring to the dimensional data onPrevious page. -61 and Table Tubing must be laid and connected inside the ceiling whenMaximum permissible bend is Do not use adhesive at the drain connection port onIndoor unit Do not use the supplied drain hose bent at a 90 angleIncreasing the Fan Speed Be careful since the fan will start when youHow to read the diagram Short the pin on the indoor control boardAir intake and air outlet ports are visible from below This air conditioner is usually installed above the ceilingMinimum space for installation and service is shown So that the indoor unit and ducts are not visible. OnlyCeiling. Ensure that the ceiling is strong Enough to suport the weight of the unitIt is important that you use extreme care Supporting the indoor unit insideIndoor Fan Performance How to Read the Diagram Refrigerant tubing drain hose position ServiceExtreme care in supporting Weight of the unit. BeforeWall and ceiling side opening position It is important that you useInside Duct for Fresh Air Shaping the TubingRear outlet port Bracket from the cover How to carry out power supply wiringWhen removing the fastening Regulations before wiringSelecting and Making a Hole Attaching the grille Removing the Grille to Install the Indoor UnitIf the Wall is Brick, Concrete or Similar Removing the grilleUnit are completed Installing the Drain HoseShaping the Tubing Right-rear tubing Left or left-rear tubingKHX0752 / 0952 / 1252 HOW to Install the Outdoor Unit Installing the Outdoor UnitTransporting Routing the Tubing Prepare the Tubing Connect the TubingRefrigerant tubing Connection method Supplied parts used? Cap tightening torque Refrigerant tube portTightening torque for each cap Work methodElectrical Wiring General Precautions on WiringInter-outdoor unit control wiring U, D, T Type Wiring System DiagramOutdoor unit Indoor unit Shielded wire GroundGround How to connect wiring to the terminal For stranded wiringDeburring HOW to Process TubingConnecting the Refrigerant Tubing Use of the Flaring Method Flaring Procedure with a Flare Tool870 Lbs · inch Over 5/128 1000 1200 kgf · cm Tube diameter Tightening torque Tube thickness ApproximateInsulation material Two tubes arranged togetherThree tubes arranged together Insulating the Refrigerant Tubing Tubing InsulationTaping the Tubes Finishing the InstallationUse a manifold valve for air purging Bottom when you pressurizeAir Purging with a Vacuum Pump for Test Run Preparation Leak test45 min. or more 90 min. or more EvacuationUse a cylinder designed for use With R410A respectively Charging additional refrigerantFinishing the job Test RUN Items to Check Before the Test Run Test Run ProcedureMain Outdoor Unit PCB Setting Address setting of main outdoor unit S007 Unit No. setting Indoor unit setting S004 Rotary switch, redExamples of the No. of outdoor units settings S006 3P DIP switch, blueAuto Address Setting Basic wiring diagram Example Automatic Address Setting from the Outdoor UnitCase 22-9 Automatic Address Setting from Outdoor Unit Case 2 Automatic Address Setting no compressor operationAutomatic Address Setting in Heating Mode Automatic Address Setting from Outdoor UnitCase 3A Automatic Address Setting in Cooling Mode Automatic Address Setting* from the Remote ControllerCase 3B On outdoor main unit PCB Display during automatic address settingIf 1 indoor unit is connected to 1 remote controller Remote Controller Test Run SettingsChecking the indoor unit addresses 07-007 W-2WAYIINA 1/23/07 609 PM Possible cause of malfunction Alarm contentsAlarm Alarm messages displayed on system controller Care and Cleaning AppendixName of Parts Tips for Energy Saving TroubleshootingShould the power fail while the unit is running Latch Air intake Safety chain Grille Bolt screwsWater drain Air outlet Air intake Ceiling panel optional Type 1-WAYTroubleshooting Type standard static pressure Type high static pressure Concealed Duct High-Static Pressure Type U, D TypeTroubleshooting Air intake grille air intake Components and cause an electric shock hazardOr soot Type Wall-Mounted Tips for Energy Saving