Sanyo 85464359982001 Installing the side panel and intake grille, Installing the intake grille

Page 38

07-007 W-2WAY_II_NA 1/23/07 6:09 PM Page 38

3-13-3. Wiring the ceiling panel

(1)Loosen the 2 screws on the electrical component box lid, and remove the lid. (Fig. 3-57)

(2)Fasten the wiring connector (7P, red) which comes out from the ceiling panel using the lead wire clamps (2 locations) on the unit. Then connect it to the connector (7P, red) inside the indoor unit electrical component box. (Fig. 3-58)

If the connector is not connected, “P09” is displayed

Aon the remote controller, and the automatic flap will not operate. Be sure to securely connect the connec- tor.

Check that the wiring connector is not pinched between the electrical component box and the lid.

Check that the wiring connector is not pinched between the indoor unit and the ceiling panel.

3-13-4. Installing the side panel and intake grille

A. Installing the side panel

(1)Grasp the side panel finger grip and slide the panel in the direction of the arrow to install the side panel. (Fig. 3-59)

(2)Fasten the side panel onto the ceiling panel using the supplied screws (4 12 or 5/32" 15/32").

B. Installing the intake grille

To install the intake grille, follow the procedure for removing it in the reverse order. (Fig. 3-60)

When installing the intake grille, be careful that the flap lead wire does not become pinched. (Fig. 3-60)

3-13-5. Other

A. Check after installation

Check again that there is no gap between the indoor unit and the ceiling panel, or between the ceiling panel and the ceiling surface.

*If there is a gap, then water leakage and condensa- tion may occur.

Check that the wiring connections are secure.

*If the wiring is not connected, the automatic flap will not operate. (“P09” is displayed on the remote controller.) In addition, water leakage, condensation, and other problems may occur.

B. If a wireless remote controller is used

For details concerning the installation procedure, refer to the installation manual which was supplied with the optional wireless remote controller and indoor unit internal receiver.

Screw

Electrical compornent

 

box cover

Fig. 3-57

Inter-unit control wiring

Electrical compornent box

Power supply outlet

Indoor unit connector

Fig. 3-58

Tabs

 

 

Fasten with screws

 

 

 

 

 

 

(4 12 or 5/32"

15/32")

 

 

 

 

 

 

 

 

Tab

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Slide

 

 

 

 

 

 

 

 

 

Slide the side panel so that the side panel tabs are fastened to the ceiling panel. Then fasten in place with the supplied screws (4 12 or 5/32" 15/32").

Fig. 3-59

Screw

Screw

38

Fig. 3-60

 

Image 38
Contents Optional Controllers R410A Models Indoor UnitsOutdoor Units Gunma, Japan…In an Area with High Winds …In a Room…In Moist or Uneven Locations …In a Snowy Area for Heat Pump-type SystemsCheck of Density Limit Different tools required Care regarding tubingBe sure to recharge the refrigerant only in liquid form NewSingle-outlet valve Compressor specifications are differentUse R410A exclusive cylinder only Existing tubing cannot be used especially R22Contents Air Purging with a Vacuum Pump for Test Run Preparation HOW to Process TubingAIR Purging Test RUN’ty GeneralOutdoor Unit Part name Model 10 hp 16 hpConcealed Duct 4-Way Air Discharge Semi-Concealed1-Way Air Discharge Semi-Concealed Wall-Mounted Concealed Duct High-Static PressureCeiling-Mounted Length ft ContentsMark 11 Outdoor Unit Tubing Connection Size a BTU/h Tubing Size Main Tubing Size LA10 Main Tubing Size After Distribution LB, LC 28.0 45.0Additional Refrigerant Charge Straight Equivalent Length of Joints13 Straight Equivalent Length of Joints 16 Refrigerant Charge Amount at Shipment for outdoor unitTube branching methods horizontal use When using ball valveWhen not using ball valve Tubing size with thermal insulation Optional Distribution Joint KitsModel name Cooling capacity after distribution Remarks Example232,000 BTU/h 68.0 kW Example Main tubing Distribution joint tubingMain tubing Front view Selecting the Installation SiteIndoor Unit Side viewLeave space open above Installation SpaceOutdoor Unit UnitPrecautions When Installing in Heavy Snow Areas Shield for Horizontal Exhaust DischargeUnit installation Air direction Front directionAir direction 12, 18, 24 Suspending the Indoor UnitPlacing the Unit Inside the Ceiling 12, 18Installing the Drain Piping On the indoor control board Start when you short the pinBe careful since the fan will Removing the corner cover Attached tightly to the unit. Fig Installing the Ceiling PanelPanel installation locations so that the panel is Check that the panel is attached tightly toWiring the Ceiling Panel Adjusting the Auto Flap Checking After InstallationWhen Removing the Ceiling Panel for Servicing Special Remarks DC Fan Tap Change Procedure29/64 Full-scale Installation diagram Suspension lug 25/32 1 Installing the Drain Piping Control board When you short the pin on the indoorBe careful since the fan will start Bottom drain port is for use onlyAppearance Part name Electrical Power Wiring Wiring connectionsWiring AppearanceRemoving the intake grille Removing the side panelAdjust so that there is no gap Other Check after installation Installing the side panel and intake grilleInstalling the intake grille If a wireless remote controller is used62 and -4 show the detailed dimensions of the indoor unit Type LengthTubing must be laid and connected inside the ceiling when Suspension bolts referring to the dimensional data onPrevious page. -61 and Table Unit inside the ceilingDo not use the supplied drain hose bent at a 90 angle Do not use adhesive at the drain connection port onIndoor unit Maximum permissible bend isShort the pin on the indoor control board Be careful since the fan will start when youHow to read the diagram Increasing the Fan SpeedSo that the indoor unit and ducts are not visible. Only This air conditioner is usually installed above the ceilingMinimum space for installation and service is shown Air intake and air outlet ports are visible from belowSupporting the indoor unit inside Enough to suport the weight of the unitIt is important that you use extreme care Ceiling. Ensure that the ceiling is strongIndoor Fan Performance How to Read the Diagram Service Refrigerant tubing drain hose positionIt is important that you use Weight of the unit. BeforeWall and ceiling side opening position Extreme care in supportingInside Rear outlet port Duct for Fresh AirShaping the Tubing Regulations before wiring How to carry out power supply wiringWhen removing the fastening Bracket from the coverSelecting and Making a Hole Removing the grille Removing the Grille to Install the Indoor UnitIf the Wall is Brick, Concrete or Similar Attaching the grilleLeft or left-rear tubing Installing the Drain HoseShaping the Tubing Right-rear tubing Unit are completedKHX0752 / 0952 / 1252 Transporting HOW to Install the Outdoor UnitInstalling the Outdoor Unit Routing the Tubing Refrigerant tubing Connection method Supplied parts used? Prepare the TubingConnect the Tubing Work method Refrigerant tube portTightening torque for each cap Cap tightening torqueInter-outdoor unit control wiring Electrical WiringGeneral Precautions on Wiring Wiring System Diagram U, D, T TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Shielded wire GroundGroundFlaring Procedure with a Flare Tool HOW to Process TubingConnecting the Refrigerant Tubing Use of the Flaring Method DeburringTube diameter Tightening torque Tube thickness Approximate 870 Lbs · inch Over 5/128 1000 1200 kgf · cmInsulating the Refrigerant Tubing Tubing Insulation Two tubes arranged togetherThree tubes arranged together Insulation materialFinishing the Installation Taping the TubesLeak test Bottom when you pressurizeAir Purging with a Vacuum Pump for Test Run Preparation Use a manifold valve for air purgingEvacuation 45 min. or more 90 min. or moreFinishing the job Use a cylinder designed for use With R410A respectivelyCharging additional refrigerant Test RUN Test Run Procedure Items to Check Before the Test RunMain Outdoor Unit PCB Setting 3P DIP switch, blue Indoor unit setting S004 Rotary switch, redExamples of the No. of outdoor units settings S006 Address setting of main outdoor unit S007 Unit No. settingCase Auto Address Setting Basic wiring diagram ExampleAutomatic Address Setting from the Outdoor Unit 22-9 Case 2 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor UnitCase 3A Automatic Address Setting in Heating ModeAutomatic Address Setting from Outdoor Unit Case 3B Automatic Address Setting in Cooling ModeAutomatic Address Setting* from the Remote Controller Display during automatic address setting On outdoor main unit PCBChecking the indoor unit addresses If 1 indoor unit is connected to 1 remote controllerRemote Controller Test Run Settings 07-007 W-2WAYIINA 1/23/07 609 PM Alarm contents Possible cause of malfunctionAlarm Alarm messages displayed on system controller Name of Parts Care and CleaningAppendix Latch Air intake Safety chain Grille Bolt screws TroubleshootingShould the power fail while the unit is running Tips for Energy SavingType 1-WAY Water drain Air outlet Air intake Ceiling panel optionalTroubleshooting Concealed Duct High-Static Pressure Type U, D Type Type standard static pressure Type high static pressureTroubleshooting Components and cause an electric shock hazard Air intake grille air intakeOr soot Type Wall-Mounted Tips for Energy Saving